China Standard CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling

Product Description

Product Description

Coupling Deatails

Name: High precision plum blossom
coupling Model: LM-Material: Aviation Aluminum Alloy
Working temperature: -40 ° C ~ 100 ° C
Support customization: Factory direct sales support customization.
Features:
1.Intermediate Elastomer Connection-Absorbs vibration, compensates for radial, angular, and axial 2.misalignment
3.Oil resistance and electrical insulation
4.Clockwise and counterclockwise rotation characteristics are identical-there are 3 different hardness 5.elastomer
6.Fixation by clamping screw.

Model parameter

ΦD

L

LF

LP

F

M

Tightening screw torque

(N.M)

GF-14X22

14

22

14.3

6.6

3.8

M 3

0.7

GF-20X25

20

25

16.7

8.6

4

M 3

0.7

GF-20X30

20

30

19.25

8.6

5.3

M 4

1.7

GF-25X30

25

30

20.82

11.6

5.6

M 4

1.7

GF-25X34

25

34

22.82

11.6

5.6

M 4

1.7

GF-30X35

30

35

23

11.5

5.75

M 4

1.7

GF-30X40

30

40

25.6

11.5

10

M 4

1.7

GF-40X50

40

50

32.1

14.5

10

M 5

4

GF-40X55

40

55

34.5

14.5

10

M 5

4

GF-40X66

40

66

40

14.5

12.75

M 5

4

GF-55X49

55

49

32

16.1

13.5

M 6

8.4

GF-55X78

55

78

46.4

16.1

15.5

M 6

8.4

GF-65X80

65

80

48.5

17.3

18.1

M 8

10.5

GF-65X90

65

90

53.5

17.3

18.1

M 8

10.5

 

Product Parameters

Detailed Photos

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elastic coupling

Maintenance Requirements for Optimal Performance of Elastic Couplings

Maintaining elastic couplings is essential to ensure their optimal performance and longevity. Following these maintenance guidelines can help prevent premature wear and failure:

  • Regular Inspection: Periodically inspect the coupling for signs of wear, such as cracks, deformities, or visible damage. This can help identify issues early and prevent further damage.
  • Lubrication: Some elastic couplings require lubrication to reduce friction and wear. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Torque Check: Check the coupling’s torque values to ensure they are within the specified range. This helps maintain proper torque transmission and prevents overloading.
  • Alignment Check: Monitor the alignment of the connected shafts regularly. Misalignment can cause excessive stress on the coupling, leading to premature failure.
  • Vibration Analysis: Perform vibration analysis to identify any abnormal vibrations in the system. Excessive vibrations could indicate coupling or system issues that need attention.
  • Temperature and Environment: Ensure that the coupling operates within the recommended temperature and environmental limits. Extreme conditions can affect the coupling’s material properties and performance.
  • Coupling Wear: Keep track of the coupling’s wear over time. Depending on the application, the coupling might need replacement after a certain period of service.
  • Expert Inspection: If any unusual symptoms or problems arise, consider having the coupling inspected by a qualified technician or engineer to diagnose the issue accurately.

Adhering to these maintenance practices helps extend the service life of elastic couplings, ensures reliable performance, and minimizes unexpected downtime and costly repairs.

elastic coupling

Alternatives to Elastic Couplings for Flexible Connections in Machinery

There are several alternatives to elastic couplings for achieving flexible connections in machinery:

1. Universal Joints: Universal joints, also known as U-joints, are mechanical devices that allow rotational motion between two shafts at different angles. They are suitable for applications with significant misalignment.

2. Cardan Shafts: Cardan shafts consist of a series of universal joints connected in a line, allowing for the transmission of torque and rotation in complex systems.

3. Oldham Couplings: Oldham couplings use sliding disks to transmit torque while accommodating small misalignments. They are suitable for applications where precise positioning is required.

4. Beam Couplings: Beam couplings use a flexible beam to transmit torque and compensate for angular and axial misalignment.

5. Diaphragm Couplings: Diaphragm couplings use thin diaphragms to transmit torque while compensating for misalignment. They are often used in high-performance applications.

6. Gear Couplings: Gear couplings use teethed gears to transmit torque and accommodate misalignment. They are suitable for heavy-duty applications.

7. Chain Couplings: Chain couplings use roller chains to transmit torque and handle misalignment. They are commonly used in low-speed, high-torque applications.

8. Bellows Couplings: Bellows couplings use a bellows-like flexible element to transmit torque while compensating for misalignment.

Each of these alternatives has its own advantages and limitations, and the choice depends on the specific requirements of the application.

elastic coupling

Principles of Torsionally Elastic Couplings

Torsionally elastic couplings, also known as flexible couplings, operate based on the principles of flexibility and torsional elasticity. These couplings are designed to transmit torque while accommodating misalignments, dampening vibrations, and providing protection against shock loads. Here’s how they work:

  • Flexibility: Torsionally elastic couplings are made of materials that can flex or bend to some degree. This flexibility allows them to absorb misalignments between connected shafts, such as angular, parallel, and axial misalignments.
  • Torsional Elasticity: The material properties of the coupling allow it to twist or deform slightly under torque loads. When torque is applied to one end of the coupling, the coupling flexes and twists to transmit torque to the other end while compensating for any misalignments.
  • Vibration Dampening: The torsional elasticity of the coupling helps dampen vibrations that occur due to sudden torque changes or variations in load. This is especially important in applications where smooth operation and reduced vibrations are essential.
  • Shock Load Protection: Torsionally elastic couplings can absorb and mitigate shock loads that might occur during sudden starts, stops, or changes in load. This protection prevents damage to connected equipment and extends the lifespan of machinery.

Overall, torsionally elastic couplings enhance the performance, reliability, and durability of machinery by providing flexibility, dampening vibrations, and protecting against misalignments and shock loads.

China Standard CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling  China Standard CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling
editor by CX 2024-04-29

China Hot selling CFC Shaft Coupling PU Rubber Flexible Elastic Spiders Coupling Plum Shaft Couplings for Jaw Bush Shaft Coupler

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Real-World Applications of Elastic Couplings

Elastic couplings find extensive use in various industries and applications where the reduction of vibration and shock is critical for performance, efficiency, and equipment longevity. Here are some examples:

  • Industrial Machinery: Elastic couplings are commonly employed in industrial machinery such as pumps, compressors, conveyors, and generators. They help minimize vibration and shock, ensuring smooth and reliable operation while protecting sensitive components.
  • Automotive Industry: In automotive applications, elastic couplings are used in drivetrains to dampen vibrations and shocks between the engine and the transmission. This enhances driving comfort, reduces noise, and prevents excessive wear on connected components.
  • Power Generation: Power generation equipment, including turbines and generators, benefits from elastic couplings that absorb torsional vibrations and shocks. This aids in maintaining stable power output and extending the lifespan of critical components.
  • Printing and Packaging: Printing presses and packaging machinery rely on elastic couplings to reduce vibrations during high-speed operations. This ensures precise printing and packaging while preventing damage to sensitive components.
  • Robotics and Automation: Elastic couplings are crucial in robotics and automation systems to mitigate vibrations and shocks that can affect accuracy and reliability. They enable precise movement control and consistent performance.
  • Medical Equipment: Medical devices such as MRI machines and X-ray equipment utilize elastic couplings to minimize vibrations that could impact image quality and precision during medical procedures.

These examples highlight how elastic couplings contribute to optimal performance, reduced maintenance, and increased equipment lifespan across diverse industries.

elastic coupling

Maintaining the Longevity of Elastic Couplings

Ensuring the longevity and optimal performance of elastic couplings requires proper maintenance and care. Here are some key considerations:

  • Regular Inspection: Periodically inspect the coupling for signs of wear, damage, or misalignment. Look for cracks, tears, or other deformations in the elastic elements.
  • Lubrication: Some elastic couplings require lubrication for smooth operation. Follow the manufacturer’s guidelines on lubrication intervals and recommended lubricants.
  • Environmental Conditions: Consider the operating environment of the coupling. Extreme temperatures, chemicals, moisture, and other factors can affect the coupling’s lifespan. Choose materials and designs suitable for the specific conditions.
  • Proper Alignment: Ensure that the connected components are properly aligned to minimize excessive stress on the coupling. Misalignment can accelerate wear and reduce performance.
  • Load Capacity: Do not exceed the coupling’s recommended torque and load ratings. Overloading the coupling can lead to premature failure.
  • Shock and Vibration: If the system experiences frequent shock or vibration, consider using dampening or vibration-absorbing components to reduce the stress on the coupling.
  • Replacement: When signs of wear or damage become noticeable, promptly replace the coupling to avoid further issues. Delaying replacement can lead to more significant problems in the machinery system.
  • Follow Manufacturer Guidelines: Always follow the manufacturer’s recommendations for installation, operation, and maintenance of the specific coupling model.

By adhering to these considerations and performing regular maintenance tasks, engineers can extend the lifespan of elastic couplings and ensure reliable and efficient operation in various machinery applications.

elastic coupling

Types of Elastic Couplings for Specific Applications

There are various types of elastic couplings available, each designed to suit specific industrial applications:

  • Flexible Jaw Couplings: These couplings use an elastomeric element to transmit torque and accommodate misalignment. They are commonly used in applications where shock absorption and vibration damping are important, such as pumps, compressors, and conveyor systems.
  • Diaphragm Couplings: Diaphragm couplings use thin metal diaphragms to transmit torque while allowing for angular, axial, and radial misalignment. They are often used in high-performance applications where precise motion transmission is required, such as in robotics, precision machinery, and aerospace systems.
  • Torsional Couplings: Torsional couplings are designed to handle high torque loads and are commonly used in heavy-duty applications, including industrial machinery, mining equipment, and large pumps.
  • Disc Couplings: Disc couplings use multiple thin metal discs to transmit torque and accommodate misalignment. They are suitable for applications requiring high torque transmission and precise motion control, such as turbines, generators, and high-speed machinery.
  • Beam Couplings: Beam couplings use helical cuts in a flexible beam to provide torsional flexibility and misalignment compensation. They are used in applications that require moderate torque transmission and misalignment accommodation, such as stepper motors and motion control systems.
  • Oldham Couplings: Oldham couplings use three disks to transmit torque while allowing for axial misalignment. They are commonly used in applications that require accurate motion transmission, such as linear actuators and CNC machinery.

The choice of the right type of elastic coupling depends on factors such as the application’s torque requirements, speed, misalignment characteristics, and specific performance needs.

China Hot selling CFC Shaft Coupling PU Rubber Flexible Elastic Spiders Coupling Plum Shaft Couplings for Jaw Bush Shaft Coupler  China Hot selling CFC Shaft Coupling PU Rubber Flexible Elastic Spiders Coupling Plum Shaft Couplings for Jaw Bush Shaft Coupler
editor by CX 2024-04-29

China Good quality CHINAMFG Js600 Series Supplier High Performance Brake Wheel Elastic Manufacturing Grid Coupling

Product Description

                                                  JS600 Series Brake Wheel Type Grid Coupling

♦Description
Grid Type Couplings are multi-piece mechanical couplings used to transmit torque and rotation between shafts in mechanical power transmission assemblies. Their design allows them to accommodate slight alignment changes that occur between connecting shafts, while also absorbing shock loads. Huading is a leading grid coupling manufacturer in China, a grid coupling supplier in China offering the latest and modern Grid Type Couplings.
Grid Coupling is widely used in metallurgy, mining, lifting, transportation, petroleum, chemical, ships, textile, light industry, agricultural machinery, printing machines and pumps, fans, compressors, machine tools and other mechanical equipment and industry shaft transmission.
Feature
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery. The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle

2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.

3.Simple structure, convenient assembly and disassembly, long service life

4.Damping effect is good to avoid the resonance.

♦Basic Parameter and Main Dimension

Brake wheel
Diameter×
thickness
E×F
Model Norminal
Torque
N.m
Speed
r/min
Y,Z Bore
d1,d2
D L A G P M N W Clearance (K) No bore mass
Kg
Max Min One-way brake wheel Two-
way brake wheel
Min Standard Max
120×60 JS601 10 4500 28 14 98 52 40 35 95 35 65 62 92 1.5 3 5 0.03
125×70 JS602 35 4500 35 14 110 52 50 35 105 35 70 62 92 1.5 3 5 0.03
140×82 JS603 65 4170 42 14 120 52 55 35 117 35 76 62 92 1.5 3 5 0.06
180×108 JS604 117 3270 48 14 138 62 65 40 148 40 94 62 92 1.5 3 5 0.06
205×90 JS605 207 2870 55 19 155 62 75 45 135 46 90 87 117 1.5 3 5 0.09
255×95 JS606 328 2300 65 19 170 82 90 47 142 48 94.5 87 117 1.5 3 5 0.09
280×128 JS607 630 2080 75 28 195 112 105 60 188 58 124 87 152 1.5 4 6.5 0.17
330×145 JS608 1000 1770 85 28 212 112 125 14 159 109 86.5 87 152 1.5 4 6.5 0.26
405×170 JS609 1800 1430 100 42 248 142 140 16 186 138 101 122 152 1.5 6 10 0.43
485×220 JS610 2800 1200 110 42 274 142 160 -7 213 168 103 147 167 1.5 6 10 0.51
535×250 JS611 4300 1100 125 60 324 142 180 -7 243 200 118 147 167 1.5 6 13 0.74
585×285 JS612 6000 1000 150 70 368 172 220 -25 260 250 84.5 152 182 1.5 6 13 0.91
670×305 JS613 8700 850 180 70 400 172 255 0 300 275 150 152 182 1.5 6 13 1.14
760×305 JS614 12000 765 200 110 458 212 270 0 305 275 152.5 182 182 3 6 13 1.9
765×310 JS615 16000 765 220 120 500 212 305 0 310 275 155 197 197 3 6 13 2.8

Note: 
The norminal torque value of the coupling is the same as that of the JS100 series.
But the nominal braking torque value of the brake wheel should be selected according to the table above.
If size G has a negative value, size N= F/2-G.
The meaning that the table above is also applicable to Y shaft hole, W shaft hole size “two-way brake wheel” is that the 2 half couplings have a brake wheel on each side and at this time the 2 half couplings are made into JS600 type.

Other products

 

 

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

 

Company Profile

 

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra ?
Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling ?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A: T/T. 

♦Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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elastic coupling

Limitations and Disadvantages of Elastic Couplings

While elastic couplings offer various benefits, they also come with certain limitations and disadvantages that engineers and designers need to consider:

  • Torsional Stiffness: Elastic couplings provide flexibility, but this can lead to lower torsional stiffness compared to rigid couplings. In applications requiring high torsional stiffness, elastic couplings might not be the ideal choice.
  • Energy Loss: Due to the elastic nature of the material, a portion of the transmitted torque can be absorbed as deformation energy in the elastomer. This can result in energy losses and reduce overall efficiency.
  • Wear and Fatigue: The elastomer element in elastic couplings can experience wear, fatigue, and deterioration over time, especially in applications with high loads or extreme operating conditions. Regular maintenance and monitoring are essential to ensure proper functionality.
  • Temperature Sensitivity: Some elastomer materials used in elastic couplings might be sensitive to temperature fluctuations. Extreme temperatures can affect the properties of the elastomer and compromise the coupling’s performance.
  • Alignment Requirements: While elastic couplings can accommodate minor misalignments, excessive misalignment can still lead to premature wear and reduced coupling lifespan. Proper alignment remains important for optimal performance.

Engineers and designers must carefully assess the specific requirements of their applications to determine if the advantages of elastic couplings outweigh the potential limitations and disadvantages.

elastic coupling

Maintaining the Longevity of Elastic Couplings

Ensuring the longevity and optimal performance of elastic couplings requires proper maintenance and care. Here are some key considerations:

  • Regular Inspection: Periodically inspect the coupling for signs of wear, damage, or misalignment. Look for cracks, tears, or other deformations in the elastic elements.
  • Lubrication: Some elastic couplings require lubrication for smooth operation. Follow the manufacturer’s guidelines on lubrication intervals and recommended lubricants.
  • Environmental Conditions: Consider the operating environment of the coupling. Extreme temperatures, chemicals, moisture, and other factors can affect the coupling’s lifespan. Choose materials and designs suitable for the specific conditions.
  • Proper Alignment: Ensure that the connected components are properly aligned to minimize excessive stress on the coupling. Misalignment can accelerate wear and reduce performance.
  • Load Capacity: Do not exceed the coupling’s recommended torque and load ratings. Overloading the coupling can lead to premature failure.
  • Shock and Vibration: If the system experiences frequent shock or vibration, consider using dampening or vibration-absorbing components to reduce the stress on the coupling.
  • Replacement: When signs of wear or damage become noticeable, promptly replace the coupling to avoid further issues. Delaying replacement can lead to more significant problems in the machinery system.
  • Follow Manufacturer Guidelines: Always follow the manufacturer’s recommendations for installation, operation, and maintenance of the specific coupling model.

By adhering to these considerations and performing regular maintenance tasks, engineers can extend the lifespan of elastic couplings and ensure reliable and efficient operation in various machinery applications.

elastic coupling

Elastic Coupling: Function and Working in Mechanical Systems

An elastic coupling is a type of coupling used in mechanical systems to connect two shafts and transmit torque while allowing for a certain degree of misalignment and flexibility. It consists of two hubs, each connected to a shaft, and an elastic element placed between the hubs.

The elastic element, often made of rubber or elastomer material, serves as a flexible medium that can absorb shocks, vibrations, and angular misalignments between the connected shafts. When torque is applied to one shaft, the elastic element deforms and compresses, allowing the coupling to transmit torque from one shaft to the other while compensating for minor misalignments.

As the elastic element absorbs vibrations and shocks, it helps reduce wear and tear on the connected machinery and enhances overall system efficiency. Elastic couplings are commonly used in applications where precise alignment between shafts is challenging or where vibration damping is crucial.

Overall, the elastic coupling’s design enables it to provide a balance between torque transmission and flexibility, making it a valuable component in various mechanical systems.

China Good quality CHINAMFG Js600 Series Supplier High Performance Brake Wheel Elastic Manufacturing Grid Coupling  China Good quality CHINAMFG Js600 Series Supplier High Performance Brake Wheel Elastic Manufacturing Grid Coupling
editor by CX 2024-04-26

China Professional CHINAMFG Gr48 Red Color Rubber Elastic Coupling Spider 105*52*26 Screw Coupling

Product Description

Ynf Gr48 Red Color Rubber Elastic Coupling Spider 105*52*26 Screw Coupling

Structure:Jaw / Spider                                                                          Flexible or Rigid:Flexible
Standard or Nonstandard:Standard                                                   Material:PU, or others, PU
Brand Name:Beyond Seals                                                                  Place of Origin:HangZhou, China (Mainland)
Model Number:Elastic spider                                                              Item:spider coupling rubber
Color:Red color                                                                                      Size:GR48
MOQ:10 Pcs, also depend on you needs                                           Specification:105*52*26

Supply Ability
Supply Ability:
3000 Piece/Pieces per Month

Packaging & Delivery
Packaging Details
In standard export packing:suche as outside carton,inside plastic bags XXXpcs/bag (PE bag ,Poly bag , Blister packing ) ,then packed in carton(,etc ) 
HangZhou,China
Lead Time :
In 3-7 days or according to your orders
 

Place of Origin

HangZhou, China (Mainland)

Brand Name

YNF/Y&F

Property

High/low temperature resistance, oil and fuel resistance, weathering resistance, O zone resistance etc.

Shape

According to your requirement.

Color

Red color 

Material

Jaw,Spider,Rubber

Delivery

Within 10 days

Packing

Plastic bag & carton box or according to your requirements.

Application

Excavator/Digger

Product show as below:

 

 

OD  

ID H
GR-28 65 30 20
GR-38 80 38 22
GR-42 95 45 20
GR-48 105 52 26
GR-55 120 60 27
GR-65 134 69 25
GR-75 160 80 37
GR-90 199 100 42
GR-100 224 113 38
GR-110 225 127 42.5

About us:

Company Information
Yingfeng Construction Machinery Limited established in 1988,having both trading company and owned factory .Office and showroom are located in HangZhou ,Xihu (West Lake) Dis. district. We produce and sell various Excavator Parts,such as coupling,Oil Seal,Hydraulic Parts,Excavator Rubber Parts,Excavator Electric Parts,Excavator wearing Parts,Engine Parts,Excavator Filters,Excavator Gears,Bearings,Excavator A/C Parts,Excavator Undercarriage Parts and Some air compressor couplings.

FAQ

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Material Selection and Design Durability of Elastic Couplings

The choice of materials for elastic couplings significantly influences their design and overall durability. Material selection affects factors such as flexibility, torsional stiffness, fatigue resistance, and resistance to environmental conditions. Here’s how material selection plays a crucial role:

  • Elastomer Material: The elastomer used in elastic couplings determines the coupling’s flexibility, vibration absorption capabilities, and resilience. Common elastomers include natural rubber, synthetic rubber, and polyurethane. The selected elastomer should provide the desired level of elasticity and durability while maintaining its properties over time.
  • Hub and Spacer Material: The hubs and spacers of elastic couplings are typically made from metals like steel, aluminum, or alloy materials. These components need to be strong enough to transmit torque while accommodating misalignments and vibrations. The material should also resist wear, corrosion, and fatigue.
  • Bolt or Pin Material: Bolts or pins used to connect the hubs and elastomer element must possess sufficient strength to handle the torsional forces and loads. They should be made from materials with high tensile strength and corrosion resistance.
  • Environmental Factors: Depending on the application environment, material selection should consider factors such as temperature, moisture, chemicals, and UV exposure. The chosen materials should be able to withstand these conditions without deterioration.

Ultimately, a well-considered material selection enhances the coupling’s durability, operational performance, and resistance to wear, ensuring that the elastic coupling can reliably function under varying conditions and loads.

elastic coupling

Advancements in Elastic Coupling Technology

Recent advancements in elastic coupling technology have led to improved performance and capabilities. Some notable developments include:

  • Enhanced Materials: The use of advanced materials, such as high-performance elastomers and composites, has resulted in elastic couplings that offer higher strength, durability, and resistance to wear and fatigue.
  • Optimized Designs: Engineers are employing advanced computer simulations and modeling techniques to optimize the design of elastic couplings. This has led to designs that provide better torsional flexibility, reduced backlash, and improved performance in demanding conditions.
  • Vibration Dampening: Advancements in elastic coupling technology have focused on improving vibration dampening properties. This is particularly important in applications where minimizing vibration and shock is crucial for the machinery’s precision and longevity.
  • Customization: Modern elastic coupling manufacturers offer more options for customization, allowing engineers to select the best coupling configuration, size, and material for their specific application requirements.
  • Smart Couplings: Some elastic couplings now incorporate sensors and monitoring technology to provide real-time data on coupling performance, misalignment, and wear. This data can aid in predictive maintenance and enhance overall system reliability.

These advancements in elastic coupling technology continue to contribute to the efficiency, reliability, and overall performance of machinery systems in various industries.

elastic coupling

Industries Using Elastic Couplings

Elastic couplings find extensive use in various industries due to their unique benefits:

  • Industrial Manufacturing: Elastic couplings are widely used in manufacturing equipment, conveyors, and assembly lines to maintain smooth operation and reduce vibrations.
  • Automotive: Automotive applications include engine components, powertrain systems, and vehicle suspension systems where flexibility and vibration dampening are crucial.
  • Power Generation: Elastic couplings are used in power generation equipment such as generators, turbines, and pumps to absorb torsional vibrations and enhance efficiency.
  • Aerospace: In aerospace applications, elastic couplings help dampen vibrations in critical components like aircraft engines and control systems.
  • Renewable Energy: Wind turbines and solar tracking systems benefit from elastic couplings to accommodate misalignments and vibrations caused by changing wind conditions.
  • Mining: Mining equipment such as crushers, conveyors, and screens utilize elastic couplings to handle varying loads and minimize shock loads.
  • Marine: Elastic couplings are used in marine propulsion systems and ship equipment to manage torque fluctuations and reduce vibrations.

These industries rely on elastic couplings to enhance performance, extend machinery lifespan, and minimize downtime due to vibrations, misalignments, and shock loads.

China Professional CHINAMFG Gr48 Red Color Rubber Elastic Coupling Spider 105*52*26 Screw Coupling  China Professional CHINAMFG Gr48 Red Color Rubber Elastic Coupling Spider 105*52*26 Screw Coupling
editor by CX 2024-04-26

China Best Sales Series High Speed Heavy Load Alloy Steel Metal Elastic Diaphragm Element Flexible Coupling Diaphragm Coupling

Product Description

Product Description

 

1. The allowable compensation quantity listed in the table refers to the relative offset of 2 axes formed by the comprehensive factors such as vibration, shock, deformation and temperature change caused by manufacturing error, installation error and working load change under working condition.
2. The maximum allowable angular deviation of the coupling shall not exceed ±5°.

The maximum opening value is a circular hole or a tapered hole with a keyway.

Main applications:

DWZ disc eddy current brake is mainly used as load in loading dynamometer equipment. it is experimental apparatus which can measure the dynamic mechanical properties, especially in dynamic loading test whose power value is small or tiny, also can be treated as suction power devices of other dynamic devices.

DW series disc eddy current dynamometer is, is that add device for measuring torque and rotational speed on DWZ series disc eddy current brake, it is experimental apparatus which can measure the dynamic mechnical properties, especial in dynamic loading test whose power value is small or tiny.

CW eddy current brake as a load is mainly used to measure the mechanical characteristics of inspection equipment, it and other control instrument (including loading apparatus, torque speed sensor and torque power acquisition instrument etc.) can be composed of eddy current dynamometer can be used for performance testing of the internal combustion engine, motor, gas turbine, automobile and its dynamic mechanical components, compared with other power measuring device, the CW series power measuring device has the advantages of reliability, high stability and practicability.

Eddy current brake/dynamometer Rated Power Rated torque Rated speed Maximum rotational speed Turning inertia Maximum excitation voltage Maximum excitation Current Cooling water pressure Flow of the cooling water
DWZ/DW-0.75 0.75 5 2000-2600 16000 0.002 80 3 0.1~0.3 1
DWZ/DW-3 3 10 2000-2600 14000 0.003 80 3 0.1~0.3 2
DWZ/DW-6 6 25 2000-2600 14000 0.003 80 3 0.1~0.3 3
DWZ/DW-10 10 50 2000-2600 13000 0.01 80 3 0.1~0.3 4.5
DWZ/DW-16 16 70 2000-2600 13000 0.02 80 3.5 0.1~0.3 6.5
DWZ/DW-25 25 120 2000-2600 11000 0.05 80 3.5 0.1~0.3 15
DWZ/DW-40 40 160 2000-2600 10000 0.1 90 4 0.1~0.3 25
DWZ/DW-63 63 250 2000-2600 9000 0.18 90 4 0.1~0.3 45
DWZ/DW-100 100 400 2000-2600 8500 0.32 120 4 0.1~0.3 60
DWZ/DW-160 160 600 2000-2600 8000 0.52 120 5 0.1~0.3 100
DWZ/DW-250 250 1100 2000-2600 7000 1.8 150 5 0.2~0.4 180
DWZ/DW-300 300 1600 2000-2600 6000 2.7 150 5 0.2~0.4 210
DWZ/DW-400 400 2200 2000-2600 5000 3.6 180 10 0.2~0.4 300
DWZ/DW-630 630 3600 2000-2600 5000 5.3 180 10 0.2~0.4 450

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Compensation for Misalignment in Elastic Couplings

Elastic couplings are designed to accommodate certain degrees of misalignment between connected components in mechanical systems. The elastomeric material used in the coupling plays a crucial role in this compensation process:

When the two components connected by the elastic coupling experience angular, parallel, or axial misalignment, the elastomeric material deforms to a certain extent. This deformation allows the coupling to maintain its connection while absorbing the misalignment-induced stresses and forces.

The elastomer acts as a flexible link between the components, allowing them to move relative to each other within specified limits. The deformation of the elastomer also helps distribute the load more evenly, reducing stress concentrations and the risk of premature wear or damage to the coupling or connected components.

Elastic couplings can compensate for both static and dynamic misalignment, making them suitable for applications where minor misalignment is unavoidable due to factors such as manufacturing tolerances, thermal expansion, or vibration.

It’s important to note that while elastic couplings can accommodate misalignment, excessive misalignment should still be avoided, as it can lead to accelerated wear and reduced coupling lifespan. Regular inspection and maintenance are recommended to ensure that the coupling is operating within its designed limits.

elastic coupling

Maintaining the Longevity of Elastic Couplings

Ensuring the longevity and optimal performance of elastic couplings requires proper maintenance and care. Here are some key considerations:

  • Regular Inspection: Periodically inspect the coupling for signs of wear, damage, or misalignment. Look for cracks, tears, or other deformations in the elastic elements.
  • Lubrication: Some elastic couplings require lubrication for smooth operation. Follow the manufacturer’s guidelines on lubrication intervals and recommended lubricants.
  • Environmental Conditions: Consider the operating environment of the coupling. Extreme temperatures, chemicals, moisture, and other factors can affect the coupling’s lifespan. Choose materials and designs suitable for the specific conditions.
  • Proper Alignment: Ensure that the connected components are properly aligned to minimize excessive stress on the coupling. Misalignment can accelerate wear and reduce performance.
  • Load Capacity: Do not exceed the coupling’s recommended torque and load ratings. Overloading the coupling can lead to premature failure.
  • Shock and Vibration: If the system experiences frequent shock or vibration, consider using dampening or vibration-absorbing components to reduce the stress on the coupling.
  • Replacement: When signs of wear or damage become noticeable, promptly replace the coupling to avoid further issues. Delaying replacement can lead to more significant problems in the machinery system.
  • Follow Manufacturer Guidelines: Always follow the manufacturer’s recommendations for installation, operation, and maintenance of the specific coupling model.

By adhering to these considerations and performing regular maintenance tasks, engineers can extend the lifespan of elastic couplings and ensure reliable and efficient operation in various machinery applications.

elastic coupling

Principles of Torsionally Elastic Couplings

Torsionally elastic couplings, also known as flexible couplings, operate based on the principles of flexibility and torsional elasticity. These couplings are designed to transmit torque while accommodating misalignments, dampening vibrations, and providing protection against shock loads. Here’s how they work:

  • Flexibility: Torsionally elastic couplings are made of materials that can flex or bend to some degree. This flexibility allows them to absorb misalignments between connected shafts, such as angular, parallel, and axial misalignments.
  • Torsional Elasticity: The material properties of the coupling allow it to twist or deform slightly under torque loads. When torque is applied to one end of the coupling, the coupling flexes and twists to transmit torque to the other end while compensating for any misalignments.
  • Vibration Dampening: The torsional elasticity of the coupling helps dampen vibrations that occur due to sudden torque changes or variations in load. This is especially important in applications where smooth operation and reduced vibrations are essential.
  • Shock Load Protection: Torsionally elastic couplings can absorb and mitigate shock loads that might occur during sudden starts, stops, or changes in load. This protection prevents damage to connected equipment and extends the lifespan of machinery.

Overall, torsionally elastic couplings enhance the performance, reliability, and durability of machinery by providing flexibility, dampening vibrations, and protecting against misalignments and shock loads.

China Best Sales Series High Speed Heavy Load Alloy Steel Metal Elastic Diaphragm Element Flexible Coupling Diaphragm Coupling  China Best Sales Series High Speed Heavy Load Alloy Steel Metal Elastic Diaphragm Element Flexible Coupling Diaphragm Coupling
editor by CX 2024-04-25

China best Jaw Coupling Ltq Type Rubber Pin Flexible Elastic Pin Bush Coupling Shaft Coupling

Product Description

Jaw Coupling LTQ Type Rubber Pin Flexible Elastic Pin Bush Coupling Shaft Coupling

Description:
FCL coupling is widely used for its compact designing,easy installation,convenientmaintenance,small size and light weight.As long as the’relative displacement between shafts is kept within the specified tolerance,the coupling will operate the best function and a longer working life,thus it is greatly demanded in medium and minorpower transmission systems drive by moters,such as speed reducers,hoists,compressor,spining &weaving machines and ball mills,permittable relative displacement:Radial displacement 0.2-0.6mm ; Angel displacemente 0o30′–1o30′

Features:
1. Maintenance, a FCLcoupling doesn’t need maintenance.
2. Environmental, elastic components make FCL coupling applies to a variety of working conditions.
3. Reliable transmission, in case of elastic component is damaged, the coupling spider still keep the transmission processing reliably.
4. Economic, FCL couplings have already been made of optimization design,which make transmission power match the transmission shaft diameter.
5. Good recovery capacity, elastic components can reduce the load at the CHINAMFG moments, and the deviation is a major consideration when designing.
6. Adaptability of misalignment, FCL coupling contains parallel shift, angle shift and axis shift which happen some times.

Parameters:

Applications:
Conveyor: Belt conveyor.AFC conveyor.Chain conveyor.Screw conveyor.
Pump: Water pump, oil pump, slush pump,etc
Fan: Draft fan,fanner, boiler fan,etc
Excavator: Bucket excavator. Bucket wheel excavators.Bucket wheel stacker reclaimer.
Crane: Tower crane.Gantry crane.Bridge crane.
Others: Various elevators.Coal plough.Ball mill.Crusher.Recreation machine.Blender equipment.Centrifuger.Washer.Leather-making machine.

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Reducing Vibration and Shock in Machinery with Elastic Couplings

Elastic couplings play a crucial role in minimizing vibration and shock in machinery by offering flexibility and damping characteristics. Here’s how they contribute to this important function:

  • Vibration Absorption: Elastic couplings are designed with flexible elements that can absorb and dampen vibrations generated by rotating machinery. These flexible elements act as shock absorbers, reducing the transmission of vibrations to other parts of the system.
  • Isolation: The inherent flexibility of elastic couplings isolates vibrations and shocks from one side of the coupling to the other. This prevents vibrations from propagating throughout the connected components, helping to protect sensitive equipment and improve overall system performance.
  • Resonance Damping: Elastic couplings can help dampen resonance frequencies that can occur in machinery during operation. By absorbing and dissipating energy, they reduce the risk of resonance-related issues that can lead to mechanical failure or decreased efficiency.
  • Smooth Torque Transmission: Elastic couplings offer a smooth torque transmission that helps reduce sudden torque spikes and shocks during start-up or sudden load changes. This prevents abrupt mechanical stresses that can lead to vibration and shock propagation.
  • Increased Equipment Lifespan: By minimizing the impact of vibrations and shocks, elastic couplings contribute to the longevity of connected machinery and components. Reduced vibration-related wear and tear can extend the service life of the entire system.

Overall, elastic couplings are effective tools for managing vibration and shock in machinery, enhancing operational reliability, reducing maintenance needs, and maintaining optimal performance.

elastic coupling

Impact of Temperature Variations on Elastic Coupling Performance

Elastic couplings can be sensitive to temperature variations, and their performance can be influenced by both high and low temperatures:

1. High Temperatures: Elevated temperatures can cause the elastomeric material used in elastic couplings to soften, leading to a decrease in its mechanical properties. This can result in reduced torsional stiffness, damping capabilities, and overall coupling performance. High temperatures can also accelerate the aging process of the elastomer, leading to a shorter lifespan of the coupling. Additionally, excessive heat can cause thermal expansion of the coupling’s components, potentially leading to misalignment issues.

2. Low Temperatures: Extremely low temperatures can cause the elastomeric material to become more rigid, reducing its flexibility and damping characteristics. This can result in increased transmission of vibrations and shocks between connected components. Cold temperatures can also make the elastomer more brittle, increasing the risk of cracking or rupturing under mechanical stress.

It’s important to select an elastic coupling material that is suitable for the anticipated temperature range of the application. Some elastomers are formulated to perform well across a wide temperature range, while others are better suited for specific temperature conditions. Regular maintenance and inspection of elastic couplings in extreme temperature environments are crucial to ensure that the coupling continues to function as intended.

elastic coupling

Principles of Torsionally Elastic Couplings

Torsionally elastic couplings, also known as flexible couplings, operate based on the principles of flexibility and torsional elasticity. These couplings are designed to transmit torque while accommodating misalignments, dampening vibrations, and providing protection against shock loads. Here’s how they work:

  • Flexibility: Torsionally elastic couplings are made of materials that can flex or bend to some degree. This flexibility allows them to absorb misalignments between connected shafts, such as angular, parallel, and axial misalignments.
  • Torsional Elasticity: The material properties of the coupling allow it to twist or deform slightly under torque loads. When torque is applied to one end of the coupling, the coupling flexes and twists to transmit torque to the other end while compensating for any misalignments.
  • Vibration Dampening: The torsional elasticity of the coupling helps dampen vibrations that occur due to sudden torque changes or variations in load. This is especially important in applications where smooth operation and reduced vibrations are essential.
  • Shock Load Protection: Torsionally elastic couplings can absorb and mitigate shock loads that might occur during sudden starts, stops, or changes in load. This protection prevents damage to connected equipment and extends the lifespan of machinery.

Overall, torsionally elastic couplings enhance the performance, reliability, and durability of machinery by providing flexibility, dampening vibrations, and protecting against misalignments and shock loads.

China best Jaw Coupling Ltq Type Rubber Pin Flexible Elastic Pin Bush Coupling Shaft Coupling  China best Jaw Coupling Ltq Type Rubber Pin Flexible Elastic Pin Bush Coupling Shaft Coupling
editor by CX 2024-04-25

China factory Rubber Coupling for Machinery Rubber-Metal Coupling Metal Elastic Parts

Product Description

Application:

NJ31 series rubber shock absorber for asphalt roller/compactor /Vibratory Pile Hammer/breaker /Concrete Truck Mixer can be varies with many brand, Please send us your requirements, or brand and model of your machinery, we will be glad to give the help to find the suitable rubber shock absorber for you.

Compatible brand
XCMG SANY VOLVO LIUGONG BOMAG XGMA SHXIHU (WEST LAKE) DIS.I HAMM Dynapac roller parts
KOTAI CATERPILLIAR LUTONG SINOMACH-HI XIHU (WEST LAKE) DIS.N LUTONG Lonking Junma heavy Wacker Neuson SAKAI SDLG YISHAN heavy
 

Our Advantages

All the brand and models listed are  just for reference, it does not mean our products are just fit for these models,  our strength is D&R, if you have any probelm with rubber products, please contact us with no hesitate, our specialist team in the field of polymer materials with 40 years of professional experience ,will help you to conquer all the problems. OEM,ODM are also available, just send us the products’ size drawing,and your detail requirements.
 

OEM ODM services are available by buyers’ requests.
Sample availability: Available at buyer’s cost and freight

 
Product Description

Factory name HangZhou CHINAMFG POLYMER TECHNOLOGY CO.,LTD
Certification ISO9001
Factory history 14 years
Forming  Rubber and steel plates are pressurized under high temperature vulcanization to make sure the composition is evenly stabilized for the best performance. 
Main products Rubber Track, Rubber Pad, rubber shock absorber
Materials  rubber, Poly, steel plate
Application range  Industrial Machinery, construction machinery, heavy machinery, motor stand, central air-conditioning external unit etc.
Packing Standard packings or as your requirements
Delivery date 7-30 days (according to your order quantity)
Delivery port ZheJiang Port
Price terms EXW, FOB ,CIF, CNF,
Payment T/T, L/C, Western Union, PAYPAL,
OEM and ODM are highly welcomed,customzation is our strength

 

Company Profile

QUICKPADS is dedicated to solve noise and vibration problems in road protection and industry field; concentrated on research& development and
manufacturing of super wear-resistance, high-strength elastomer, as well as elastomer-metal composite products.
A expert team in the field of polymer materials with 40 years of professional experience.
QUICKPADS founded in 2004, officially registered as CHINAMFG Manufacturing Company in 2007, and established CHINAMFG Polymer Technology Co., Ltd. in 2014.
In 16 years of innovation, CHINAMFG has reached the leading level of this field. With mature production technology and rich industry experience, QUICKPADS’ products have been favored by customers at home and abroad!

 

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elastic coupling

Limitations and Disadvantages of Elastic Couplings

While elastic couplings offer various benefits, they also come with certain limitations and disadvantages that engineers and designers need to consider:

  • Torsional Stiffness: Elastic couplings provide flexibility, but this can lead to lower torsional stiffness compared to rigid couplings. In applications requiring high torsional stiffness, elastic couplings might not be the ideal choice.
  • Energy Loss: Due to the elastic nature of the material, a portion of the transmitted torque can be absorbed as deformation energy in the elastomer. This can result in energy losses and reduce overall efficiency.
  • Wear and Fatigue: The elastomer element in elastic couplings can experience wear, fatigue, and deterioration over time, especially in applications with high loads or extreme operating conditions. Regular maintenance and monitoring are essential to ensure proper functionality.
  • Temperature Sensitivity: Some elastomer materials used in elastic couplings might be sensitive to temperature fluctuations. Extreme temperatures can affect the properties of the elastomer and compromise the coupling’s performance.
  • Alignment Requirements: While elastic couplings can accommodate minor misalignments, excessive misalignment can still lead to premature wear and reduced coupling lifespan. Proper alignment remains important for optimal performance.

Engineers and designers must carefully assess the specific requirements of their applications to determine if the advantages of elastic couplings outweigh the potential limitations and disadvantages.

elastic coupling

Alternatives to Elastic Couplings for Flexible Connections in Machinery

There are several alternatives to elastic couplings for achieving flexible connections in machinery:

1. Universal Joints: Universal joints, also known as U-joints, are mechanical devices that allow rotational motion between two shafts at different angles. They are suitable for applications with significant misalignment.

2. Cardan Shafts: Cardan shafts consist of a series of universal joints connected in a line, allowing for the transmission of torque and rotation in complex systems.

3. Oldham Couplings: Oldham couplings use sliding disks to transmit torque while accommodating small misalignments. They are suitable for applications where precise positioning is required.

4. Beam Couplings: Beam couplings use a flexible beam to transmit torque and compensate for angular and axial misalignment.

5. Diaphragm Couplings: Diaphragm couplings use thin diaphragms to transmit torque while compensating for misalignment. They are often used in high-performance applications.

6. Gear Couplings: Gear couplings use teethed gears to transmit torque and accommodate misalignment. They are suitable for heavy-duty applications.

7. Chain Couplings: Chain couplings use roller chains to transmit torque and handle misalignment. They are commonly used in low-speed, high-torque applications.

8. Bellows Couplings: Bellows couplings use a bellows-like flexible element to transmit torque while compensating for misalignment.

Each of these alternatives has its own advantages and limitations, and the choice depends on the specific requirements of the application.

elastic coupling

Industries Using Elastic Couplings

Elastic couplings find extensive use in various industries due to their unique benefits:

  • Industrial Manufacturing: Elastic couplings are widely used in manufacturing equipment, conveyors, and assembly lines to maintain smooth operation and reduce vibrations.
  • Automotive: Automotive applications include engine components, powertrain systems, and vehicle suspension systems where flexibility and vibration dampening are crucial.
  • Power Generation: Elastic couplings are used in power generation equipment such as generators, turbines, and pumps to absorb torsional vibrations and enhance efficiency.
  • Aerospace: In aerospace applications, elastic couplings help dampen vibrations in critical components like aircraft engines and control systems.
  • Renewable Energy: Wind turbines and solar tracking systems benefit from elastic couplings to accommodate misalignments and vibrations caused by changing wind conditions.
  • Mining: Mining equipment such as crushers, conveyors, and screens utilize elastic couplings to handle varying loads and minimize shock loads.
  • Marine: Elastic couplings are used in marine propulsion systems and ship equipment to manage torque fluctuations and reduce vibrations.

These industries rely on elastic couplings to enhance performance, extend machinery lifespan, and minimize downtime due to vibrations, misalignments, and shock loads.

China factory Rubber Coupling for Machinery Rubber-Metal Coupling Metal Elastic Parts  China factory Rubber Coupling for Machinery Rubber-Metal Coupling Metal Elastic Parts
editor by CX 2024-04-24

China Standard CHINAMFG CHINAMFG Truck Parts Vg1560080300 Elastic Coupling Flexible Coupling

Product Description

 

CHINAMFG

Country of CHINAMFG

HangZhou,China

Type

Engine Parts

OEM

    VG1560080300 
 

Normal or Customized

Package

Plastic bag

Front oil seal 1
VG260571208 Flywheel gear ring 1
AZ1242571561 Flywheel assembly 1
VG1246030011/12 Connecting rod tile 1
VG1246571034/35 Main bearing 1
AZ1246030007 Connecting rod assembly 6
VG1246030013 Connecting rod bolt 12
VG1246030015 Piston assembly 6
VG1540030005 Piston ring 1
VG1246030002 Piston pin 6
VG1246571571 Cylinder liner 6
D12.42-XLB Engine repair kit 1
VG1246040571 Cylinder pad 6
VG1246050571/22 Intake and exhaust valve 1
VG1246 0571 1 Valve push rod 12
VG1246 0571 1 Valve tappet 12
VG1246060091 Belt 1
VG1246060005 Automatic tensioning wheel 1
VG1246060094 Pump assembly 1
VG1246060088 Belt 1
VG1246060051 Fan leaves 1
VG1246070012 Oil cooler core 1
VG1246080002 High-pressure pipeline 1
VG1246090017 generator 1
VG1246090002 starter 1
VG124611571 Turbocharger 1
VG1246130008 Air compressor 1
VG12465716 Fuel injector assembly 6
WG9731471571 Steering vane pump 1
VG1246070031 Oil filter 2
VG1540080110 Diesel filter 1
VG Diesel filter 1
WG9725195712/103 air filter 1

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Reducing Vibration and Shock in Machinery with Elastic Couplings

Elastic couplings play a crucial role in minimizing vibration and shock in machinery by offering flexibility and damping characteristics. Here’s how they contribute to this important function:

  • Vibration Absorption: Elastic couplings are designed with flexible elements that can absorb and dampen vibrations generated by rotating machinery. These flexible elements act as shock absorbers, reducing the transmission of vibrations to other parts of the system.
  • Isolation: The inherent flexibility of elastic couplings isolates vibrations and shocks from one side of the coupling to the other. This prevents vibrations from propagating throughout the connected components, helping to protect sensitive equipment and improve overall system performance.
  • Resonance Damping: Elastic couplings can help dampen resonance frequencies that can occur in machinery during operation. By absorbing and dissipating energy, they reduce the risk of resonance-related issues that can lead to mechanical failure or decreased efficiency.
  • Smooth Torque Transmission: Elastic couplings offer a smooth torque transmission that helps reduce sudden torque spikes and shocks during start-up or sudden load changes. This prevents abrupt mechanical stresses that can lead to vibration and shock propagation.
  • Increased Equipment Lifespan: By minimizing the impact of vibrations and shocks, elastic couplings contribute to the longevity of connected machinery and components. Reduced vibration-related wear and tear can extend the service life of the entire system.

Overall, elastic couplings are effective tools for managing vibration and shock in machinery, enhancing operational reliability, reducing maintenance needs, and maintaining optimal performance.

elastic coupling

Backlash in Elastic Couplings

Backlash refers to the amount of play or clearance between mating components in a mechanical system, particularly in elastic couplings. In an elastic coupling, backlash is the angular movement or rotation that occurs when there is a change in direction of the input shaft without an immediate response from the output shaft.

Backlash is a result of the elasticity and flexibility of the coupling’s components, such as the elastomer or other flexible elements. When the input direction changes, the elastic elements need to overcome their deformation before transmitting torque to the output shaft. This delay can lead to a temporary loss of motion and reduced precision in positioning applications.

Backlash can have a negative impact on the accuracy, repeatability, and overall performance of a machinery system. It can result in positioning errors, reduced responsiveness, and even potential damage to the system. Therefore, minimizing backlash is crucial in applications that require high precision and responsiveness.

Engineers can address backlash in elastic couplings by selecting couplings with lower compliance, optimizing the design to minimize the flexibility of the coupling elements, and using additional components like anti-backlash devices or preloaded mechanisms.

elastic coupling

Types of Elastic Couplings for Specific Applications

There are various types of elastic couplings available, each designed to suit specific industrial applications:

  • Flexible Jaw Couplings: These couplings use an elastomeric element to transmit torque and accommodate misalignment. They are commonly used in applications where shock absorption and vibration damping are important, such as pumps, compressors, and conveyor systems.
  • Diaphragm Couplings: Diaphragm couplings use thin metal diaphragms to transmit torque while allowing for angular, axial, and radial misalignment. They are often used in high-performance applications where precise motion transmission is required, such as in robotics, precision machinery, and aerospace systems.
  • Torsional Couplings: Torsional couplings are designed to handle high torque loads and are commonly used in heavy-duty applications, including industrial machinery, mining equipment, and large pumps.
  • Disc Couplings: Disc couplings use multiple thin metal discs to transmit torque and accommodate misalignment. They are suitable for applications requiring high torque transmission and precise motion control, such as turbines, generators, and high-speed machinery.
  • Beam Couplings: Beam couplings use helical cuts in a flexible beam to provide torsional flexibility and misalignment compensation. They are used in applications that require moderate torque transmission and misalignment accommodation, such as stepper motors and motion control systems.
  • Oldham Couplings: Oldham couplings use three disks to transmit torque while allowing for axial misalignment. They are commonly used in applications that require accurate motion transmission, such as linear actuators and CNC machinery.

The choice of the right type of elastic coupling depends on factors such as the application’s torque requirements, speed, misalignment characteristics, and specific performance needs.

China Standard CHINAMFG CHINAMFG Truck Parts Vg1560080300 Elastic Coupling Flexible Coupling  China Standard CHINAMFG CHINAMFG Truck Parts Vg1560080300 Elastic Coupling Flexible Coupling
editor by CX 2024-04-24

China Standard Power Transmission Abrasion-Resistant Elastic Curved Flexible CHINAMFG Star Drive Spider Plum PU Gasket Jaw Rubber Type Coupling

Product Description

Power Transmission Abrasion-Resistant Elastic Curved Flexible CHINAMFG Star Drive Spider Plum PU Gasket Jaw Rubber Type Coupling

Manufacturer of Couplings, Fluid Coupling, JAW Coupling, can interchange and replacement of lovejoy coupling and so on.

A coupling can interchange and replacement of lovejoy coupling is a device used to connect 2 shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join 2 pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.

 

Coupling is a jaw type coupling that works for a variety of light duty to heavy duty motors used in electric power transmission.

This is 1 of our safest types of products. The reason being that these couplings work even when the elastomer fails and there is no metal to metal contact.

They perform in well-standing oil, grease, moisture, sand, and dirt and nearly 850,000 bore combinations that can be customised as per the customer’s needs.

They are used in light-weight, medium, or heavy electrical motors and devices for power transmission through internal combustion.

Features

 

1. Hubs made of cast iron GG25.
2. Torsionally flexible, maintenance free, vibration-damping.
3. Axial plug-in, fail-safe.
4. Varying elastomer hardness of spiders.
5. Compact design with small flywheel effect.
6 Easy assembly / dis-assembly of the coupling hubs Short mounting length.

 

 

 

Production workshop:

Company information:

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elastic coupling

Limitations and Disadvantages of Elastic Couplings

While elastic couplings offer various benefits, they also come with certain limitations and disadvantages that engineers and designers need to consider:

  • Torsional Stiffness: Elastic couplings provide flexibility, but this can lead to lower torsional stiffness compared to rigid couplings. In applications requiring high torsional stiffness, elastic couplings might not be the ideal choice.
  • Energy Loss: Due to the elastic nature of the material, a portion of the transmitted torque can be absorbed as deformation energy in the elastomer. This can result in energy losses and reduce overall efficiency.
  • Wear and Fatigue: The elastomer element in elastic couplings can experience wear, fatigue, and deterioration over time, especially in applications with high loads or extreme operating conditions. Regular maintenance and monitoring are essential to ensure proper functionality.
  • Temperature Sensitivity: Some elastomer materials used in elastic couplings might be sensitive to temperature fluctuations. Extreme temperatures can affect the properties of the elastomer and compromise the coupling’s performance.
  • Alignment Requirements: While elastic couplings can accommodate minor misalignments, excessive misalignment can still lead to premature wear and reduced coupling lifespan. Proper alignment remains important for optimal performance.

Engineers and designers must carefully assess the specific requirements of their applications to determine if the advantages of elastic couplings outweigh the potential limitations and disadvantages.

elastic coupling

Installation Guidelines for Integrating Elastic Couplings

Proper installation of elastic couplings is essential to ensure their optimal performance and longevity. Engineers should follow these guidelines:

1. Alignment: Before installation, ensure that the connected shafts are properly aligned within the manufacturer’s specified tolerances. Misalignment can lead to premature wear and reduced coupling effectiveness.

2. Lubrication: Some elastic couplings require lubrication to maintain smooth operation. Follow the manufacturer’s recommendations for the type and amount of lubricant to use.

3. Mounting: Securely mount the elastic coupling onto the shafts using appropriate torque values for the coupling’s fasteners. Use a torque wrench to prevent over-tightening, which can damage the coupling or the shafts.

4. Inspection: Inspect the coupling for any signs of damage or defects before installation. Any issues should be addressed before the coupling is put into operation.

5. Clearance: Maintain proper clearance between the coupling and surrounding components to prevent interference during operation, especially if the coupling flexes during use.

6. Environmental Factors: Consider the operating environment, such as temperature, humidity, and exposure to chemicals, when selecting an appropriate elastic coupling material.

7. Manufacturer’s Recommendations: Always refer to the manufacturer’s installation guidelines and instructions specific to the type and model of elastic coupling being used.

Following these installation guidelines will help ensure the effective and safe integration of elastic couplings into mechanical systems.

elastic coupling

Elastic Coupling: Function and Working in Mechanical Systems

An elastic coupling is a type of coupling used in mechanical systems to connect two shafts and transmit torque while allowing for a certain degree of misalignment and flexibility. It consists of two hubs, each connected to a shaft, and an elastic element placed between the hubs.

The elastic element, often made of rubber or elastomer material, serves as a flexible medium that can absorb shocks, vibrations, and angular misalignments between the connected shafts. When torque is applied to one shaft, the elastic element deforms and compresses, allowing the coupling to transmit torque from one shaft to the other while compensating for minor misalignments.

As the elastic element absorbs vibrations and shocks, it helps reduce wear and tear on the connected machinery and enhances overall system efficiency. Elastic couplings are commonly used in applications where precise alignment between shafts is challenging or where vibration damping is crucial.

Overall, the elastic coupling’s design enables it to provide a balance between torque transmission and flexibility, making it a valuable component in various mechanical systems.

China Standard Power Transmission Abrasion-Resistant Elastic Curved Flexible CHINAMFG Star Drive Spider Plum PU Gasket Jaw Rubber Type Coupling  China Standard Power Transmission Abrasion-Resistant Elastic Curved Flexible CHINAMFG Star Drive Spider Plum PU Gasket Jaw Rubber Type Coupling
editor by CX 2024-04-23

China factory High Quality Coupling Manufacturers Flexible Shaft Coupling with Brake Wheel Elastic Pin Coupling

Product Description

High Quality Coupling manufacturers flexible shaft coupling with brake wheel elastic pin coupling 

Description:
1. Operating temperature is -20 ~ +70 ºC; transmission nominal torque from 160 to 16N.m.Flexible pin coupling has a large structure,simple design, easy maintenance, 2 symmetrical couplingis interchangeable, long life, allowing a larger axial movement, shock absorption.Semi-coupling is made of precision casting, cast iron HT20-40, cast steel ZG35 Pin of elastic pin coupling is made of a number of non-metallic elastic material nylon as the pin, placedbetween the semi-half coupling flange, through the pin to achieve coupling the 2 halves,has highcoraverwearresfsadsralibaba. ComShaft hole type has cylindrical (Y), conical (Z) and short cylindrical (J). Shaft hole and keyway is appliedto the national standard GB/T3852-1997 The coupling structure is simple, easy to manufacture, convinent to replace the flexible componentswithout moving the 2 halves coupling.The material of the elastic lement (pin) is generally made of nylon, which has the ability to compensatefor the offset of the 2 axes.lt is only applicable to the medium speed transmission shaft.

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Material Selection and Design Durability of Elastic Couplings

The choice of materials for elastic couplings significantly influences their design and overall durability. Material selection affects factors such as flexibility, torsional stiffness, fatigue resistance, and resistance to environmental conditions. Here’s how material selection plays a crucial role:

  • Elastomer Material: The elastomer used in elastic couplings determines the coupling’s flexibility, vibration absorption capabilities, and resilience. Common elastomers include natural rubber, synthetic rubber, and polyurethane. The selected elastomer should provide the desired level of elasticity and durability while maintaining its properties over time.
  • Hub and Spacer Material: The hubs and spacers of elastic couplings are typically made from metals like steel, aluminum, or alloy materials. These components need to be strong enough to transmit torque while accommodating misalignments and vibrations. The material should also resist wear, corrosion, and fatigue.
  • Bolt or Pin Material: Bolts or pins used to connect the hubs and elastomer element must possess sufficient strength to handle the torsional forces and loads. They should be made from materials with high tensile strength and corrosion resistance.
  • Environmental Factors: Depending on the application environment, material selection should consider factors such as temperature, moisture, chemicals, and UV exposure. The chosen materials should be able to withstand these conditions without deterioration.

Ultimately, a well-considered material selection enhances the coupling’s durability, operational performance, and resistance to wear, ensuring that the elastic coupling can reliably function under varying conditions and loads.

elastic coupling

Backlash in Elastic Couplings

Backlash refers to the amount of play or clearance between mating components in a mechanical system, particularly in elastic couplings. In an elastic coupling, backlash is the angular movement or rotation that occurs when there is a change in direction of the input shaft without an immediate response from the output shaft.

Backlash is a result of the elasticity and flexibility of the coupling’s components, such as the elastomer or other flexible elements. When the input direction changes, the elastic elements need to overcome their deformation before transmitting torque to the output shaft. This delay can lead to a temporary loss of motion and reduced precision in positioning applications.

Backlash can have a negative impact on the accuracy, repeatability, and overall performance of a machinery system. It can result in positioning errors, reduced responsiveness, and even potential damage to the system. Therefore, minimizing backlash is crucial in applications that require high precision and responsiveness.

Engineers can address backlash in elastic couplings by selecting couplings with lower compliance, optimizing the design to minimize the flexibility of the coupling elements, and using additional components like anti-backlash devices or preloaded mechanisms.

elastic coupling

Elastic Coupling: Function and Working in Mechanical Systems

An elastic coupling is a type of coupling used in mechanical systems to connect two shafts and transmit torque while allowing for a certain degree of misalignment and flexibility. It consists of two hubs, each connected to a shaft, and an elastic element placed between the hubs.

The elastic element, often made of rubber or elastomer material, serves as a flexible medium that can absorb shocks, vibrations, and angular misalignments between the connected shafts. When torque is applied to one shaft, the elastic element deforms and compresses, allowing the coupling to transmit torque from one shaft to the other while compensating for minor misalignments.

As the elastic element absorbs vibrations and shocks, it helps reduce wear and tear on the connected machinery and enhances overall system efficiency. Elastic couplings are commonly used in applications where precise alignment between shafts is challenging or where vibration damping is crucial.

Overall, the elastic coupling’s design enables it to provide a balance between torque transmission and flexibility, making it a valuable component in various mechanical systems.

China factory High Quality Coupling Manufacturers Flexible Shaft Coupling with Brake Wheel Elastic Pin Coupling  China factory High Quality Coupling Manufacturers Flexible Shaft Coupling with Brake Wheel Elastic Pin Coupling
editor by CX 2024-04-23