Product Description
JS600 Series Brake Wheel Type Grid Coupling
♦Description
Grid Type Couplings are multi-piece mechanical couplings used to transmit torque and rotation between shafts in mechanical power transmission assemblies. Their design allows them to accommodate slight alignment changes that occur between connecting shafts, while also absorbing shock loads. Huading is a leading grid coupling manufacturer in China, a grid coupling supplier in China offering the latest and modern Grid Type Couplings.
Grid Coupling is widely used in metallurgy, mining, lifting, transportation, petroleum, chemical, ships, textile, light industry, agricultural machinery, printing machines and pumps, fans, compressors, machine tools and other mechanical equipment and industry shaft transmission.
♦Feature
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery. The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.
♦Basic Parameter and Main Dimension
Brake wheel Diameter× thickness E×F |
Model | Norminal Torque N.m |
Speed r/min |
Y,Z Bore d1,d2 |
D | L | A | G | P | M | N | W | Clearance (K) | No bore mass Kg |
||||
Max | Min | One-way brake wheel | Two- way brake wheel |
Min | Standard | Max | ||||||||||||
120×60 | JS601 | 10 | 4500 | 28 | 14 | 98 | 52 | 40 | 35 | 95 | 35 | 65 | 62 | 92 | 1.5 | 3 | 5 | 0.03 |
125×70 | JS602 | 35 | 4500 | 35 | 14 | 110 | 52 | 50 | 35 | 105 | 35 | 70 | 62 | 92 | 1.5 | 3 | 5 | 0.03 |
140×82 | JS603 | 65 | 4170 | 42 | 14 | 120 | 52 | 55 | 35 | 117 | 35 | 76 | 62 | 92 | 1.5 | 3 | 5 | 0.06 |
180×108 | JS604 | 117 | 3270 | 48 | 14 | 138 | 62 | 65 | 40 | 148 | 40 | 94 | 62 | 92 | 1.5 | 3 | 5 | 0.06 |
205×90 | JS605 | 207 | 2870 | 55 | 19 | 155 | 62 | 75 | 45 | 135 | 46 | 90 | 87 | 117 | 1.5 | 3 | 5 | 0.09 |
255×95 | JS606 | 328 | 2300 | 65 | 19 | 170 | 82 | 90 | 47 | 142 | 48 | 94.5 | 87 | 117 | 1.5 | 3 | 5 | 0.09 |
280×128 | JS607 | 630 | 2080 | 75 | 28 | 195 | 112 | 105 | 60 | 188 | 58 | 124 | 87 | 152 | 1.5 | 4 | 6.5 | 0.17 |
330×145 | JS608 | 1000 | 1770 | 85 | 28 | 212 | 112 | 125 | 14 | 159 | 109 | 86.5 | 87 | 152 | 1.5 | 4 | 6.5 | 0.26 |
405×170 | JS609 | 1800 | 1430 | 100 | 42 | 248 | 142 | 140 | 16 | 186 | 138 | 101 | 122 | 152 | 1.5 | 6 | 10 | 0.43 |
485×220 | JS610 | 2800 | 1200 | 110 | 42 | 274 | 142 | 160 | -7 | 213 | 168 | 103 | 147 | 167 | 1.5 | 6 | 10 | 0.51 |
535×250 | JS611 | 4300 | 1100 | 125 | 60 | 324 | 142 | 180 | -7 | 243 | 200 | 118 | 147 | 167 | 1.5 | 6 | 13 | 0.74 |
585×285 | JS612 | 6000 | 1000 | 150 | 70 | 368 | 172 | 220 | -25 | 260 | 250 | 84.5 | 152 | 182 | 1.5 | 6 | 13 | 0.91 |
670×305 | JS613 | 8700 | 850 | 180 | 70 | 400 | 172 | 255 | 0 | 300 | 275 | 150 | 152 | 182 | 1.5 | 6 | 13 | 1.14 |
760×305 | JS614 | 12000 | 765 | 200 | 110 | 458 | 212 | 270 | 0 | 305 | 275 | 152.5 | 182 | 182 | 3 | 6 | 13 | 1.9 |
765×310 | JS615 | 16000 | 765 | 220 | 120 | 500 | 212 | 305 | 0 | 310 | 275 | 155 | 197 | 197 | 3 | 6 | 13 | 2.8 |
Note:
The norminal torque value of the coupling is the same as that of the JS100 series.
But the nominal braking torque value of the brake wheel should be selected according to the table above.
If size G has a negative value, size N= F/2-G.
The meaning that the table above is also applicable to Y shaft hole, W shaft hole size “two-way brake wheel” is that the 2 half couplings have a brake wheel on each side and at this time the 2 half couplings are made into JS600 type.
Other products
♦Other Products List
Transmission Machinery Parts Name |
Model |
Universal Coupling | WS,WSD,WSP |
Cardan Shaft | SWC,SWP,SWZ |
Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
High Flexible Coupling | LM |
Chain Coupling | GL |
Jaw Coupling | LT |
Grid Coupling | JS |
Company Profile
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra ?
Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling ?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Limitations and Disadvantages of Elastic Couplings
While elastic couplings offer various benefits, they also come with certain limitations and disadvantages that engineers and designers need to consider:
- Torsional Stiffness: Elastic couplings provide flexibility, but this can lead to lower torsional stiffness compared to rigid couplings. In applications requiring high torsional stiffness, elastic couplings might not be the ideal choice.
- Energy Loss: Due to the elastic nature of the material, a portion of the transmitted torque can be absorbed as deformation energy in the elastomer. This can result in energy losses and reduce overall efficiency.
- Wear and Fatigue: The elastomer element in elastic couplings can experience wear, fatigue, and deterioration over time, especially in applications with high loads or extreme operating conditions. Regular maintenance and monitoring are essential to ensure proper functionality.
- Temperature Sensitivity: Some elastomer materials used in elastic couplings might be sensitive to temperature fluctuations. Extreme temperatures can affect the properties of the elastomer and compromise the coupling’s performance.
- Alignment Requirements: While elastic couplings can accommodate minor misalignments, excessive misalignment can still lead to premature wear and reduced coupling lifespan. Proper alignment remains important for optimal performance.
Engineers and designers must carefully assess the specific requirements of their applications to determine if the advantages of elastic couplings outweigh the potential limitations and disadvantages.
Maintaining the Longevity of Elastic Couplings
Ensuring the longevity and optimal performance of elastic couplings requires proper maintenance and care. Here are some key considerations:
- Regular Inspection: Periodically inspect the coupling for signs of wear, damage, or misalignment. Look for cracks, tears, or other deformations in the elastic elements.
- Lubrication: Some elastic couplings require lubrication for smooth operation. Follow the manufacturer’s guidelines on lubrication intervals and recommended lubricants.
- Environmental Conditions: Consider the operating environment of the coupling. Extreme temperatures, chemicals, moisture, and other factors can affect the coupling’s lifespan. Choose materials and designs suitable for the specific conditions.
- Proper Alignment: Ensure that the connected components are properly aligned to minimize excessive stress on the coupling. Misalignment can accelerate wear and reduce performance.
- Load Capacity: Do not exceed the coupling’s recommended torque and load ratings. Overloading the coupling can lead to premature failure.
- Shock and Vibration: If the system experiences frequent shock or vibration, consider using dampening or vibration-absorbing components to reduce the stress on the coupling.
- Replacement: When signs of wear or damage become noticeable, promptly replace the coupling to avoid further issues. Delaying replacement can lead to more significant problems in the machinery system.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s recommendations for installation, operation, and maintenance of the specific coupling model.
By adhering to these considerations and performing regular maintenance tasks, engineers can extend the lifespan of elastic couplings and ensure reliable and efficient operation in various machinery applications.
Elastic Coupling: Function and Working in Mechanical Systems
An elastic coupling is a type of coupling used in mechanical systems to connect two shafts and transmit torque while allowing for a certain degree of misalignment and flexibility. It consists of two hubs, each connected to a shaft, and an elastic element placed between the hubs.
The elastic element, often made of rubber or elastomer material, serves as a flexible medium that can absorb shocks, vibrations, and angular misalignments between the connected shafts. When torque is applied to one shaft, the elastic element deforms and compresses, allowing the coupling to transmit torque from one shaft to the other while compensating for minor misalignments.
As the elastic element absorbs vibrations and shocks, it helps reduce wear and tear on the connected machinery and enhances overall system efficiency. Elastic couplings are commonly used in applications where precise alignment between shafts is challenging or where vibration damping is crucial.
Overall, the elastic coupling’s design enables it to provide a balance between torque transmission and flexibility, making it a valuable component in various mechanical systems.
editor by CX 2024-04-26