China wholesaler FCL224 Cast Iron Flexible Coupling Elastic Sleeve Pin Couplings FCL Rubber Couplings

Product Description

Product Description

Company profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer Unit
and transmission component .the growing industrial and Favorable policy of HangZhou benefit the development of Terry
Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications. Now we are exporting
to 46 countries.including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal of Terry Machinery to provide out
customers with widest range of products at competitive prices, backed with the best Service.OUR ADVANTAGE Products
Our major products & Supplied:Meet all the international standards and ISO9001 -TS1694 Certificate Big volume in Stock,
No MOQ required Personnel Our salespersons are well trained to accommodate your requests and speak English for your
conveniences.Our technicians and engineers Experience in the Industry area exceeds 23 years Service &Quality control ,
We supply detailed drawings and offer when ever necessary,We help all customers promote and improve their sales.We
inspect every piece of products by ourselves before delivery.

Customer Praise

FAQ
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elastic coupling

Maintenance Requirements for Optimal Performance of Elastic Couplings

Maintaining elastic couplings is essential to ensure their optimal performance and longevity. Following these maintenance guidelines can help prevent premature wear and failure:

  • Regular Inspection: Periodically inspect the coupling for signs of wear, such as cracks, deformities, or visible damage. This can help identify issues early and prevent further damage.
  • Lubrication: Some elastic couplings require lubrication to reduce friction and wear. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Torque Check: Check the coupling’s torque values to ensure they are within the specified range. This helps maintain proper torque transmission and prevents overloading.
  • Alignment Check: Monitor the alignment of the connected shafts regularly. Misalignment can cause excessive stress on the coupling, leading to premature failure.
  • Vibration Analysis: Perform vibration analysis to identify any abnormal vibrations in the system. Excessive vibrations could indicate coupling or system issues that need attention.
  • Temperature and Environment: Ensure that the coupling operates within the recommended temperature and environmental limits. Extreme conditions can affect the coupling’s material properties and performance.
  • Coupling Wear: Keep track of the coupling’s wear over time. Depending on the application, the coupling might need replacement after a certain period of service.
  • Expert Inspection: If any unusual symptoms or problems arise, consider having the coupling inspected by a qualified technician or engineer to diagnose the issue accurately.

Adhering to these maintenance practices helps extend the service life of elastic couplings, ensures reliable performance, and minimizes unexpected downtime and costly repairs.

elastic coupling

Alternatives to Elastic Couplings for Flexible Connections in Machinery

There are several alternatives to elastic couplings for achieving flexible connections in machinery:

1. Universal Joints: Universal joints, also known as U-joints, are mechanical devices that allow rotational motion between two shafts at different angles. They are suitable for applications with significant misalignment.

2. Cardan Shafts: Cardan shafts consist of a series of universal joints connected in a line, allowing for the transmission of torque and rotation in complex systems.

3. Oldham Couplings: Oldham couplings use sliding disks to transmit torque while accommodating small misalignments. They are suitable for applications where precise positioning is required.

4. Beam Couplings: Beam couplings use a flexible beam to transmit torque and compensate for angular and axial misalignment.

5. Diaphragm Couplings: Diaphragm couplings use thin diaphragms to transmit torque while compensating for misalignment. They are often used in high-performance applications.

6. Gear Couplings: Gear couplings use teethed gears to transmit torque and accommodate misalignment. They are suitable for heavy-duty applications.

7. Chain Couplings: Chain couplings use roller chains to transmit torque and handle misalignment. They are commonly used in low-speed, high-torque applications.

8. Bellows Couplings: Bellows couplings use a bellows-like flexible element to transmit torque while compensating for misalignment.

Each of these alternatives has its own advantages and limitations, and the choice depends on the specific requirements of the application.

elastic coupling

Industries Using Elastic Couplings

Elastic couplings find extensive use in various industries due to their unique benefits:

  • Industrial Manufacturing: Elastic couplings are widely used in manufacturing equipment, conveyors, and assembly lines to maintain smooth operation and reduce vibrations.
  • Automotive: Automotive applications include engine components, powertrain systems, and vehicle suspension systems where flexibility and vibration dampening are crucial.
  • Power Generation: Elastic couplings are used in power generation equipment such as generators, turbines, and pumps to absorb torsional vibrations and enhance efficiency.
  • Aerospace: In aerospace applications, elastic couplings help dampen vibrations in critical components like aircraft engines and control systems.
  • Renewable Energy: Wind turbines and solar tracking systems benefit from elastic couplings to accommodate misalignments and vibrations caused by changing wind conditions.
  • Mining: Mining equipment such as crushers, conveyors, and screens utilize elastic couplings to handle varying loads and minimize shock loads.
  • Marine: Elastic couplings are used in marine propulsion systems and ship equipment to manage torque fluctuations and reduce vibrations.

These industries rely on elastic couplings to enhance performance, extend machinery lifespan, and minimize downtime due to vibrations, misalignments, and shock loads.

China wholesaler FCL224 Cast Iron Flexible Coupling Elastic Sleeve Pin Couplings FCL Rubber Couplings  China wholesaler FCL224 Cast Iron Flexible Coupling Elastic Sleeve Pin Couplings FCL Rubber Couplings
editor by CX 2024-04-04

China supplier Hl Type Flexible Muff Flange Bush Flexible Elastic Sleeve Oldham Steel Disc Clamp Shaft Rigid FCL Pin Coupling with Brake Wheel

Product Description

Hl Type Flexible Muff Flange Bush Flexible Elastic Sleeve Oldham Steel Disc Clamp Shaft Rigid Fcl Pin Coupling With Brake WHEEL

The characteristics of FCL Flexible Pin & Bush Coupling

 

(1)Coupling is simple in structure, convenient installation, easy replacement, small size, light weight.

 

(2)If the installation adjustment can keep 2 relative displacement within the prescribed limits, then coupling will have satisfactory performance and long service life.

 

(3) It can be widely applied to all kinds of medium and small power transmission shafts, such as reducer, crane, compressor, conveyor, textile machine, hoist and ball mill, which are not loaded by motors.

 

(4)The allowable relative displacement of the elastic sleeve pin couplings:

Radial displacement: 0.2~0.6mm angular displacement: 0 ° 30 ‘~1° 30’

 

Related products:

Production workshop:

Company information:

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Maintenance Requirements for Optimal Performance of Elastic Couplings

Maintaining elastic couplings is essential to ensure their optimal performance and longevity. Following these maintenance guidelines can help prevent premature wear and failure:

  • Regular Inspection: Periodically inspect the coupling for signs of wear, such as cracks, deformities, or visible damage. This can help identify issues early and prevent further damage.
  • Lubrication: Some elastic couplings require lubrication to reduce friction and wear. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Torque Check: Check the coupling’s torque values to ensure they are within the specified range. This helps maintain proper torque transmission and prevents overloading.
  • Alignment Check: Monitor the alignment of the connected shafts regularly. Misalignment can cause excessive stress on the coupling, leading to premature failure.
  • Vibration Analysis: Perform vibration analysis to identify any abnormal vibrations in the system. Excessive vibrations could indicate coupling or system issues that need attention.
  • Temperature and Environment: Ensure that the coupling operates within the recommended temperature and environmental limits. Extreme conditions can affect the coupling’s material properties and performance.
  • Coupling Wear: Keep track of the coupling’s wear over time. Depending on the application, the coupling might need replacement after a certain period of service.
  • Expert Inspection: If any unusual symptoms or problems arise, consider having the coupling inspected by a qualified technician or engineer to diagnose the issue accurately.

Adhering to these maintenance practices helps extend the service life of elastic couplings, ensures reliable performance, and minimizes unexpected downtime and costly repairs.

elastic coupling

Advancements in Elastic Coupling Technology

Recent advancements in elastic coupling technology have led to improved performance and capabilities. Some notable developments include:

  • Enhanced Materials: The use of advanced materials, such as high-performance elastomers and composites, has resulted in elastic couplings that offer higher strength, durability, and resistance to wear and fatigue.
  • Optimized Designs: Engineers are employing advanced computer simulations and modeling techniques to optimize the design of elastic couplings. This has led to designs that provide better torsional flexibility, reduced backlash, and improved performance in demanding conditions.
  • Vibration Dampening: Advancements in elastic coupling technology have focused on improving vibration dampening properties. This is particularly important in applications where minimizing vibration and shock is crucial for the machinery’s precision and longevity.
  • Customization: Modern elastic coupling manufacturers offer more options for customization, allowing engineers to select the best coupling configuration, size, and material for their specific application requirements.
  • Smart Couplings: Some elastic couplings now incorporate sensors and monitoring technology to provide real-time data on coupling performance, misalignment, and wear. This data can aid in predictive maintenance and enhance overall system reliability.

These advancements in elastic coupling technology continue to contribute to the efficiency, reliability, and overall performance of machinery systems in various industries.

elastic coupling

Types of Elastic Couplings for Specific Applications

There are various types of elastic couplings available, each designed to suit specific industrial applications:

  • Flexible Jaw Couplings: These couplings use an elastomeric element to transmit torque and accommodate misalignment. They are commonly used in applications where shock absorption and vibration damping are important, such as pumps, compressors, and conveyor systems.
  • Diaphragm Couplings: Diaphragm couplings use thin metal diaphragms to transmit torque while allowing for angular, axial, and radial misalignment. They are often used in high-performance applications where precise motion transmission is required, such as in robotics, precision machinery, and aerospace systems.
  • Torsional Couplings: Torsional couplings are designed to handle high torque loads and are commonly used in heavy-duty applications, including industrial machinery, mining equipment, and large pumps.
  • Disc Couplings: Disc couplings use multiple thin metal discs to transmit torque and accommodate misalignment. They are suitable for applications requiring high torque transmission and precise motion control, such as turbines, generators, and high-speed machinery.
  • Beam Couplings: Beam couplings use helical cuts in a flexible beam to provide torsional flexibility and misalignment compensation. They are used in applications that require moderate torque transmission and misalignment accommodation, such as stepper motors and motion control systems.
  • Oldham Couplings: Oldham couplings use three disks to transmit torque while allowing for axial misalignment. They are commonly used in applications that require accurate motion transmission, such as linear actuators and CNC machinery.

The choice of the right type of elastic coupling depends on factors such as the application’s torque requirements, speed, misalignment characteristics, and specific performance needs.

China supplier Hl Type Flexible Muff Flange Bush Flexible Elastic Sleeve Oldham Steel Disc Clamp Shaft Rigid FCL Pin Coupling with Brake Wheel  China supplier Hl Type Flexible Muff Flange Bush Flexible Elastic Sleeve Oldham Steel Disc Clamp Shaft Rigid FCL Pin Coupling with Brake Wheel
editor by CX 2024-04-04

China high quality L050 Type Jaw Coupling Two Jaw Elastic Coupling Powder Metallurgical Coupling

Product Description

Product Description

Advantages of powder metallurgy

High performance: Powder metallurgy materials have advantages such as high density, high strength, and wear resistance, making them suitable for manufacturing high-performance parts.

Manufacturing complex shapes: Powder metallurgy technology can manufacture parts with complex shapes, such as small pores or special geometric shapes, which makes powder metallurgy technology widely used in aerospace, automotive and other fields.

High production efficiency: Powder metallurgy technology can achieve automated production, thereby improving production efficiency and reducing production costs.

Product Parameters

specifications aperture Embossing mark Using screwsUsing screws Number of claws
L070-1/2 12.7 .500 1/4 2
L070-1/4 6.35 .250 1/4 2
L070-5/16 7.938 .313 1/4 2
L070-3/8 9.525 .375 1/4 2
L070-7/16 11.113 .438 1/4 2
L070-9/16 14.28 .563 1/4 2
L070-3/4 19.05 .750 1/4 2
L070-5/8 15.875 .625 1/4 2
Note: Other specifications can be discussed in detail    

Packaging & Shipping

Customized paper boxes are used for packaging according to customer requirements. The products are coated with oil and placed in plastic bags before being packed into paper boxes. Packing and shipping from ZheJiang Port to destination,the following is a partial display

After Sales Service

Our factory has been producing powder metallurgy couplings for 20 years and has accumulated a lot of experience. We can ensure the quality of our products and any problems encountered during transportation. If any damage is found during transportation or CHINAMFG receiving goods, we can resend new products. I hope our cooperation can be smooth and pleasant. Thank you

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Limitations and Disadvantages of Elastic Couplings

While elastic couplings offer various benefits, they also come with certain limitations and disadvantages that engineers and designers need to consider:

  • Torsional Stiffness: Elastic couplings provide flexibility, but this can lead to lower torsional stiffness compared to rigid couplings. In applications requiring high torsional stiffness, elastic couplings might not be the ideal choice.
  • Energy Loss: Due to the elastic nature of the material, a portion of the transmitted torque can be absorbed as deformation energy in the elastomer. This can result in energy losses and reduce overall efficiency.
  • Wear and Fatigue: The elastomer element in elastic couplings can experience wear, fatigue, and deterioration over time, especially in applications with high loads or extreme operating conditions. Regular maintenance and monitoring are essential to ensure proper functionality.
  • Temperature Sensitivity: Some elastomer materials used in elastic couplings might be sensitive to temperature fluctuations. Extreme temperatures can affect the properties of the elastomer and compromise the coupling’s performance.
  • Alignment Requirements: While elastic couplings can accommodate minor misalignments, excessive misalignment can still lead to premature wear and reduced coupling lifespan. Proper alignment remains important for optimal performance.

Engineers and designers must carefully assess the specific requirements of their applications to determine if the advantages of elastic couplings outweigh the potential limitations and disadvantages.

elastic coupling

Advancements in Elastic Coupling Technology

Recent advancements in elastic coupling technology have led to improved performance and capabilities. Some notable developments include:

  • Enhanced Materials: The use of advanced materials, such as high-performance elastomers and composites, has resulted in elastic couplings that offer higher strength, durability, and resistance to wear and fatigue.
  • Optimized Designs: Engineers are employing advanced computer simulations and modeling techniques to optimize the design of elastic couplings. This has led to designs that provide better torsional flexibility, reduced backlash, and improved performance in demanding conditions.
  • Vibration Dampening: Advancements in elastic coupling technology have focused on improving vibration dampening properties. This is particularly important in applications where minimizing vibration and shock is crucial for the machinery’s precision and longevity.
  • Customization: Modern elastic coupling manufacturers offer more options for customization, allowing engineers to select the best coupling configuration, size, and material for their specific application requirements.
  • Smart Couplings: Some elastic couplings now incorporate sensors and monitoring technology to provide real-time data on coupling performance, misalignment, and wear. This data can aid in predictive maintenance and enhance overall system reliability.

These advancements in elastic coupling technology continue to contribute to the efficiency, reliability, and overall performance of machinery systems in various industries.

elastic coupling

Types of Elastic Couplings for Specific Applications

There are various types of elastic couplings available, each designed to suit specific industrial applications:

  • Flexible Jaw Couplings: These couplings use an elastomeric element to transmit torque and accommodate misalignment. They are commonly used in applications where shock absorption and vibration damping are important, such as pumps, compressors, and conveyor systems.
  • Diaphragm Couplings: Diaphragm couplings use thin metal diaphragms to transmit torque while allowing for angular, axial, and radial misalignment. They are often used in high-performance applications where precise motion transmission is required, such as in robotics, precision machinery, and aerospace systems.
  • Torsional Couplings: Torsional couplings are designed to handle high torque loads and are commonly used in heavy-duty applications, including industrial machinery, mining equipment, and large pumps.
  • Disc Couplings: Disc couplings use multiple thin metal discs to transmit torque and accommodate misalignment. They are suitable for applications requiring high torque transmission and precise motion control, such as turbines, generators, and high-speed machinery.
  • Beam Couplings: Beam couplings use helical cuts in a flexible beam to provide torsional flexibility and misalignment compensation. They are used in applications that require moderate torque transmission and misalignment accommodation, such as stepper motors and motion control systems.
  • Oldham Couplings: Oldham couplings use three disks to transmit torque while allowing for axial misalignment. They are commonly used in applications that require accurate motion transmission, such as linear actuators and CNC machinery.

The choice of the right type of elastic coupling depends on factors such as the application’s torque requirements, speed, misalignment characteristics, and specific performance needs.

China high quality L050 Type Jaw Coupling Two Jaw Elastic Coupling Powder Metallurgical Coupling  China high quality L050 Type Jaw Coupling Two Jaw Elastic Coupling Powder Metallurgical Coupling
editor by CX 2024-04-03

China Standard CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling

Product Description

Product Description

Coupling Deatails

Name: High precision plum blossom
coupling Model: LM-Material: Aviation Aluminum Alloy
Working temperature: -40 ° C ~ 100 ° C
Support customization: Factory direct sales support customization.
Features:
1.Intermediate Elastomer Connection-Absorbs vibration, compensates for radial, angular, and axial 2.misalignment
3.Oil resistance and electrical insulation
4.Clockwise and counterclockwise rotation characteristics are identical-there are 3 different hardness 5.elastomer
6.Fixation by clamping screw.

Model parameter

ΦD

L

LF

LP

F

M

Tightening screw torque

(N.M)

GF-14X22

14

22

14.3

6.6

3.8

M 3

0.7

GF-20X25

20

25

16.7

8.6

4

M 3

0.7

GF-20X30

20

30

19.25

8.6

5.3

M 4

1.7

GF-25X30

25

30

20.82

11.6

5.6

M 4

1.7

GF-25X34

25

34

22.82

11.6

5.6

M 4

1.7

GF-30X35

30

35

23

11.5

5.75

M 4

1.7

GF-30X40

30

40

25.6

11.5

10

M 4

1.7

GF-40X50

40

50

32.1

14.5

10

M 5

4

GF-40X55

40

55

34.5

14.5

10

M 5

4

GF-40X66

40

66

40

14.5

12.75

M 5

4

GF-55X49

55

49

32

16.1

13.5

M 6

8.4

GF-55X78

55

78

46.4

16.1

15.5

M 6

8.4

GF-65X80

65

80

48.5

17.3

18.1

M 8

10.5

GF-65X90

65

90

53.5

17.3

18.1

M 8

10.5

 

Product Parameters

Detailed Photos

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Real-World Applications of Elastic Couplings

Elastic couplings find extensive use in various industries and applications where the reduction of vibration and shock is critical for performance, efficiency, and equipment longevity. Here are some examples:

  • Industrial Machinery: Elastic couplings are commonly employed in industrial machinery such as pumps, compressors, conveyors, and generators. They help minimize vibration and shock, ensuring smooth and reliable operation while protecting sensitive components.
  • Automotive Industry: In automotive applications, elastic couplings are used in drivetrains to dampen vibrations and shocks between the engine and the transmission. This enhances driving comfort, reduces noise, and prevents excessive wear on connected components.
  • Power Generation: Power generation equipment, including turbines and generators, benefits from elastic couplings that absorb torsional vibrations and shocks. This aids in maintaining stable power output and extending the lifespan of critical components.
  • Printing and Packaging: Printing presses and packaging machinery rely on elastic couplings to reduce vibrations during high-speed operations. This ensures precise printing and packaging while preventing damage to sensitive components.
  • Robotics and Automation: Elastic couplings are crucial in robotics and automation systems to mitigate vibrations and shocks that can affect accuracy and reliability. They enable precise movement control and consistent performance.
  • Medical Equipment: Medical devices such as MRI machines and X-ray equipment utilize elastic couplings to minimize vibrations that could impact image quality and precision during medical procedures.

These examples highlight how elastic couplings contribute to optimal performance, reduced maintenance, and increased equipment lifespan across diverse industries.

elastic coupling

Alternatives to Elastic Couplings for Flexible Connections in Machinery

There are several alternatives to elastic couplings for achieving flexible connections in machinery:

1. Universal Joints: Universal joints, also known as U-joints, are mechanical devices that allow rotational motion between two shafts at different angles. They are suitable for applications with significant misalignment.

2. Cardan Shafts: Cardan shafts consist of a series of universal joints connected in a line, allowing for the transmission of torque and rotation in complex systems.

3. Oldham Couplings: Oldham couplings use sliding disks to transmit torque while accommodating small misalignments. They are suitable for applications where precise positioning is required.

4. Beam Couplings: Beam couplings use a flexible beam to transmit torque and compensate for angular and axial misalignment.

5. Diaphragm Couplings: Diaphragm couplings use thin diaphragms to transmit torque while compensating for misalignment. They are often used in high-performance applications.

6. Gear Couplings: Gear couplings use teethed gears to transmit torque and accommodate misalignment. They are suitable for heavy-duty applications.

7. Chain Couplings: Chain couplings use roller chains to transmit torque and handle misalignment. They are commonly used in low-speed, high-torque applications.

8. Bellows Couplings: Bellows couplings use a bellows-like flexible element to transmit torque while compensating for misalignment.

Each of these alternatives has its own advantages and limitations, and the choice depends on the specific requirements of the application.

elastic coupling

Types of Elastic Couplings for Specific Applications

There are various types of elastic couplings available, each designed to suit specific industrial applications:

  • Flexible Jaw Couplings: These couplings use an elastomeric element to transmit torque and accommodate misalignment. They are commonly used in applications where shock absorption and vibration damping are important, such as pumps, compressors, and conveyor systems.
  • Diaphragm Couplings: Diaphragm couplings use thin metal diaphragms to transmit torque while allowing for angular, axial, and radial misalignment. They are often used in high-performance applications where precise motion transmission is required, such as in robotics, precision machinery, and aerospace systems.
  • Torsional Couplings: Torsional couplings are designed to handle high torque loads and are commonly used in heavy-duty applications, including industrial machinery, mining equipment, and large pumps.
  • Disc Couplings: Disc couplings use multiple thin metal discs to transmit torque and accommodate misalignment. They are suitable for applications requiring high torque transmission and precise motion control, such as turbines, generators, and high-speed machinery.
  • Beam Couplings: Beam couplings use helical cuts in a flexible beam to provide torsional flexibility and misalignment compensation. They are used in applications that require moderate torque transmission and misalignment accommodation, such as stepper motors and motion control systems.
  • Oldham Couplings: Oldham couplings use three disks to transmit torque while allowing for axial misalignment. They are commonly used in applications that require accurate motion transmission, such as linear actuators and CNC machinery.

The choice of the right type of elastic coupling depends on factors such as the application’s torque requirements, speed, misalignment characteristics, and specific performance needs.

China Standard CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling  China Standard CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling
editor by CX 2024-04-03

China Custom CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling

Product Description

Product Description

Coupling Deatails

Name: High precision plum blossom
coupling Model: LM-Material: Aviation Aluminum Alloy
Working temperature: -40 ° C ~ 100 ° C
Support customization: Factory direct sales support customization.
Features:
1.Intermediate Elastomer Connection-Absorbs vibration, compensates for radial, angular, and axial 2.misalignment
3.Oil resistance and electrical insulation
4.Clockwise and counterclockwise rotation characteristics are identical-there are 3 different hardness 5.elastomer
6.Fixation by clamping screw.

Model parameter

ΦD

L

LF

LP

F

M

Tightening screw torque

(N.M)

GF-14X22

14

22

14.3

6.6

3.8

M 3

0.7

GF-20X25

20

25

16.7

8.6

4

M 3

0.7

GF-20X30

20

30

19.25

8.6

5.3

M 4

1.7

GF-25X30

25

30

20.82

11.6

5.6

M 4

1.7

GF-25X34

25

34

22.82

11.6

5.6

M 4

1.7

GF-30X35

30

35

23

11.5

5.75

M 4

1.7

GF-30X40

30

40

25.6

11.5

10

M 4

1.7

GF-40X50

40

50

32.1

14.5

10

M 5

4

GF-40X55

40

55

34.5

14.5

10

M 5

4

GF-40X66

40

66

40

14.5

12.75

M 5

4

GF-55X49

55

49

32

16.1

13.5

M 6

8.4

GF-55X78

55

78

46.4

16.1

15.5

M 6

8.4

GF-65X80

65

80

48.5

17.3

18.1

M 8

10.5

GF-65X90

65

90

53.5

17.3

18.1

M 8

10.5

 

Product Parameters

Detailed Photos

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Material Selection and Design Durability of Elastic Couplings

The choice of materials for elastic couplings significantly influences their design and overall durability. Material selection affects factors such as flexibility, torsional stiffness, fatigue resistance, and resistance to environmental conditions. Here’s how material selection plays a crucial role:

  • Elastomer Material: The elastomer used in elastic couplings determines the coupling’s flexibility, vibration absorption capabilities, and resilience. Common elastomers include natural rubber, synthetic rubber, and polyurethane. The selected elastomer should provide the desired level of elasticity and durability while maintaining its properties over time.
  • Hub and Spacer Material: The hubs and spacers of elastic couplings are typically made from metals like steel, aluminum, or alloy materials. These components need to be strong enough to transmit torque while accommodating misalignments and vibrations. The material should also resist wear, corrosion, and fatigue.
  • Bolt or Pin Material: Bolts or pins used to connect the hubs and elastomer element must possess sufficient strength to handle the torsional forces and loads. They should be made from materials with high tensile strength and corrosion resistance.
  • Environmental Factors: Depending on the application environment, material selection should consider factors such as temperature, moisture, chemicals, and UV exposure. The chosen materials should be able to withstand these conditions without deterioration.

Ultimately, a well-considered material selection enhances the coupling’s durability, operational performance, and resistance to wear, ensuring that the elastic coupling can reliably function under varying conditions and loads.

elastic coupling

Impact of Temperature Variations on Elastic Coupling Performance

Elastic couplings can be sensitive to temperature variations, and their performance can be influenced by both high and low temperatures:

1. High Temperatures: Elevated temperatures can cause the elastomeric material used in elastic couplings to soften, leading to a decrease in its mechanical properties. This can result in reduced torsional stiffness, damping capabilities, and overall coupling performance. High temperatures can also accelerate the aging process of the elastomer, leading to a shorter lifespan of the coupling. Additionally, excessive heat can cause thermal expansion of the coupling’s components, potentially leading to misalignment issues.

2. Low Temperatures: Extremely low temperatures can cause the elastomeric material to become more rigid, reducing its flexibility and damping characteristics. This can result in increased transmission of vibrations and shocks between connected components. Cold temperatures can also make the elastomer more brittle, increasing the risk of cracking or rupturing under mechanical stress.

It’s important to select an elastic coupling material that is suitable for the anticipated temperature range of the application. Some elastomers are formulated to perform well across a wide temperature range, while others are better suited for specific temperature conditions. Regular maintenance and inspection of elastic couplings in extreme temperature environments are crucial to ensure that the coupling continues to function as intended.

elastic coupling

Difference Between Elastic Coupling and Rigid Coupling

Elastic couplings and rigid couplings are two distinct types of couplings used in mechanical designs:

Elastic Coupling: An elastic coupling incorporates an elastomeric material, such as rubber, to provide flexibility and absorb shock and vibration. It allows for misalignment compensation and is ideal for applications where there may be slight misalignment or the need for vibration damping. Elastic couplings are commonly used in machinery that requires smooth operation and reduced stress on connected components.

Rigid Coupling: A rigid coupling, as the name suggests, is designed to provide a solid connection between two shafts. It does not have any flexible or damping elements and is used when precise alignment and torque transmission are critical. Rigid couplings are often used in applications where shafts need to maintain a constant alignment, such as in precision machines and systems with high torque requirements.

The choice between an elastic coupling and a rigid coupling depends on the specific requirements of the mechanical system, including the degree of misalignment, vibration levels, torque transmission, and the overall performance objectives.

China Custom CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling  China Custom CNC Aluminum Elastic Rubber Spider Jaw Shaft Coupler GF14*22 20*25 25*30 40*50 Shaft Flexible Coupling Ball Screw Plum Coupling
editor by CX 2024-04-03

China Hot selling FCL224 Cast Iron Flexible Coupling Elastic Sleeve Pin Couplings FCL Rubber Couplings

Product Description

Product Description

Company profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer Unit
and transmission component .the growing industrial and Favorable policy of HangZhou benefit the development of Terry
Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications. Now we are exporting
to 46 countries.including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal of Terry Machinery to provide out
customers with widest range of products at competitive prices, backed with the best Service.OUR ADVANTAGE Products
Our major products & Supplied:Meet all the international standards and ISO9001 -TS1694 Certificate Big volume in Stock,
No MOQ required Personnel Our salespersons are well trained to accommodate your requests and speak English for your
conveniences.Our technicians and engineers Experience in the Industry area exceeds 23 years Service &Quality control ,
We supply detailed drawings and offer when ever necessary,We help all customers promote and improve their sales.We
inspect every piece of products by ourselves before delivery.

Customer Praise

FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Real-World Applications of Elastic Couplings

Elastic couplings find extensive use in various industries and applications where the reduction of vibration and shock is critical for performance, efficiency, and equipment longevity. Here are some examples:

  • Industrial Machinery: Elastic couplings are commonly employed in industrial machinery such as pumps, compressors, conveyors, and generators. They help minimize vibration and shock, ensuring smooth and reliable operation while protecting sensitive components.
  • Automotive Industry: In automotive applications, elastic couplings are used in drivetrains to dampen vibrations and shocks between the engine and the transmission. This enhances driving comfort, reduces noise, and prevents excessive wear on connected components.
  • Power Generation: Power generation equipment, including turbines and generators, benefits from elastic couplings that absorb torsional vibrations and shocks. This aids in maintaining stable power output and extending the lifespan of critical components.
  • Printing and Packaging: Printing presses and packaging machinery rely on elastic couplings to reduce vibrations during high-speed operations. This ensures precise printing and packaging while preventing damage to sensitive components.
  • Robotics and Automation: Elastic couplings are crucial in robotics and automation systems to mitigate vibrations and shocks that can affect accuracy and reliability. They enable precise movement control and consistent performance.
  • Medical Equipment: Medical devices such as MRI machines and X-ray equipment utilize elastic couplings to minimize vibrations that could impact image quality and precision during medical procedures.

These examples highlight how elastic couplings contribute to optimal performance, reduced maintenance, and increased equipment lifespan across diverse industries.

elastic coupling

Advancements in Elastic Coupling Technology

Recent advancements in elastic coupling technology have led to improved performance and capabilities. Some notable developments include:

  • Enhanced Materials: The use of advanced materials, such as high-performance elastomers and composites, has resulted in elastic couplings that offer higher strength, durability, and resistance to wear and fatigue.
  • Optimized Designs: Engineers are employing advanced computer simulations and modeling techniques to optimize the design of elastic couplings. This has led to designs that provide better torsional flexibility, reduced backlash, and improved performance in demanding conditions.
  • Vibration Dampening: Advancements in elastic coupling technology have focused on improving vibration dampening properties. This is particularly important in applications where minimizing vibration and shock is crucial for the machinery’s precision and longevity.
  • Customization: Modern elastic coupling manufacturers offer more options for customization, allowing engineers to select the best coupling configuration, size, and material for their specific application requirements.
  • Smart Couplings: Some elastic couplings now incorporate sensors and monitoring technology to provide real-time data on coupling performance, misalignment, and wear. This data can aid in predictive maintenance and enhance overall system reliability.

These advancements in elastic coupling technology continue to contribute to the efficiency, reliability, and overall performance of machinery systems in various industries.

elastic coupling

Benefits of Using Elastic Couplings in Industrial Machinery

Elastic couplings offer several advantages when used in industrial machinery:

  • Misalignment Compensation: Elastic couplings can accommodate small angular, axial, and radial misalignments between connected shafts. This ability to compensate for misalignment helps prolong the life of machinery components and reduces the risk of premature wear.
  • Vibration Damping: The elastic element in the coupling absorbs and dampens vibrations generated during operation. This feature improves the overall smoothness of machinery operation, reduces noise, and minimizes the transmission of vibrations to other parts of the system.
  • Shock Absorption: Elastic couplings absorb sudden shocks or impacts that may occur during operation. By reducing the impact load on the connected components, the coupling helps prevent damage and extends the lifespan of the machinery.
  • Reduced Maintenance: The flexibility and shock-absorbing properties of elastic couplings contribute to lower maintenance requirements. Machinery components experience less stress and wear, resulting in longer intervals between maintenance tasks.
  • Protection of Equipment: Elastic couplings act as a protective barrier between connected machinery. They isolate vibrations and shocks, preventing these forces from propagating throughout the system and potentially causing damage.
  • Improved Efficiency: By minimizing misalignment-related losses and reducing vibrations, elastic couplings contribute to improved machinery efficiency. This can lead to energy savings and better overall performance.

In summary, elastic couplings play a crucial role in enhancing the reliability, longevity, and efficiency of industrial machinery by addressing misalignment, dampening vibrations, absorbing shocks, and minimizing maintenance needs.

China Hot selling FCL224 Cast Iron Flexible Coupling Elastic Sleeve Pin Couplings FCL Rubber Couplings  China Hot selling FCL224 Cast Iron Flexible Coupling Elastic Sleeve Pin Couplings FCL Rubber Couplings
editor by CX 2024-04-02

China Good quality Aluminum Clamp Style Standard Flexible Elastic Rubber Spider Star Jaw Type Flexible Coupling

Product Description

Item No. φD L L1 L2 L3 S M Tighten the strength(N.m)
SG7-10-14- 15 20 6 6 3 1 M3 1
SG7-10-25- 26 26 8 8 4 1 M4 1.5
SG7-10-30- 32 32 10 9 5 1.5 M4 1.7
SG7-10-40- 40 50 17 12 8.5 2 M5 4
SG7-10-55- 56 58 20 14 10 2 M5 4
SG7-10-65- 66 62 21 15 10.5 2.5 M8 15
SG7-10-80- 82 86 31 18 15.5 3 M8 15
SG7-10-95- 98 94 34 20 17 3 M8 15
SG7-10-108- 108 123 46 24 23 3.5 M8 15

1111

Item No. Rated torque Maximum Torque Max Speed Inertia Moment N.m rad RRO Tilting Tolerance End-play Weight:(g)
SG7-10-14- 1.1N.m 2.2N.m 19000prm 3.9×10-4kg.m² 45N.m/rad 0.02mm 1.0c +0.6mm 20
SG7-10-25- 6.0N.m 12N.m 16000prm 6.8×10kg.m² 56N.m/rad 0.02mm 1.0c +0.6mm 25
SG7-10-30- 6.5N.m 13N.m 15000prm 8.3×10kg.m² 70N.m/rad 0.02mm 1.0c +0.6mm 46
SG7-10-40- 32N.m 64N.m 13000prm 9.3×10kg.m² 490N.m/rad 0.02mm 1.0c +0.8mm 135
SG7-10-55- 46N.m 92N.m 10500prm 3.8×10-3kg.m² 1470N.m/rad 0.02mm 1.0c +0.8mm 300
SG7-10-65- 109N.m 218N.m 8300prm 8×10kg.m² 2700N.m/rad 0.02mm 1.0c +0.8mm 570
SG7-10-80- 135N.m 270N.m 7000prm 1.5×10-2kg.m² 3100N.m/rad 0.02mm 1.0c +1.0mm 910
SG7-10-95- 260N.m 520N.m 6000prm 1.9×10kg.m² 4400N.m/rad 0.02mm 1.0c +1.0mm 1530
SG7-10-108- 430N.m 860N.m 5000prm 3×10kg.m² 5700N.m/rad 0.02mm 1.0c +1.0mm 2200

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elastic coupling

Maintenance Requirements for Optimal Performance of Elastic Couplings

Maintaining elastic couplings is essential to ensure their optimal performance and longevity. Following these maintenance guidelines can help prevent premature wear and failure:

  • Regular Inspection: Periodically inspect the coupling for signs of wear, such as cracks, deformities, or visible damage. This can help identify issues early and prevent further damage.
  • Lubrication: Some elastic couplings require lubrication to reduce friction and wear. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Torque Check: Check the coupling’s torque values to ensure they are within the specified range. This helps maintain proper torque transmission and prevents overloading.
  • Alignment Check: Monitor the alignment of the connected shafts regularly. Misalignment can cause excessive stress on the coupling, leading to premature failure.
  • Vibration Analysis: Perform vibration analysis to identify any abnormal vibrations in the system. Excessive vibrations could indicate coupling or system issues that need attention.
  • Temperature and Environment: Ensure that the coupling operates within the recommended temperature and environmental limits. Extreme conditions can affect the coupling’s material properties and performance.
  • Coupling Wear: Keep track of the coupling’s wear over time. Depending on the application, the coupling might need replacement after a certain period of service.
  • Expert Inspection: If any unusual symptoms or problems arise, consider having the coupling inspected by a qualified technician or engineer to diagnose the issue accurately.

Adhering to these maintenance practices helps extend the service life of elastic couplings, ensures reliable performance, and minimizes unexpected downtime and costly repairs.

elastic coupling

Alternatives to Elastic Couplings for Flexible Connections in Machinery

There are several alternatives to elastic couplings for achieving flexible connections in machinery:

1. Universal Joints: Universal joints, also known as U-joints, are mechanical devices that allow rotational motion between two shafts at different angles. They are suitable for applications with significant misalignment.

2. Cardan Shafts: Cardan shafts consist of a series of universal joints connected in a line, allowing for the transmission of torque and rotation in complex systems.

3. Oldham Couplings: Oldham couplings use sliding disks to transmit torque while accommodating small misalignments. They are suitable for applications where precise positioning is required.

4. Beam Couplings: Beam couplings use a flexible beam to transmit torque and compensate for angular and axial misalignment.

5. Diaphragm Couplings: Diaphragm couplings use thin diaphragms to transmit torque while compensating for misalignment. They are often used in high-performance applications.

6. Gear Couplings: Gear couplings use teethed gears to transmit torque and accommodate misalignment. They are suitable for heavy-duty applications.

7. Chain Couplings: Chain couplings use roller chains to transmit torque and handle misalignment. They are commonly used in low-speed, high-torque applications.

8. Bellows Couplings: Bellows couplings use a bellows-like flexible element to transmit torque while compensating for misalignment.

Each of these alternatives has its own advantages and limitations, and the choice depends on the specific requirements of the application.

elastic coupling

Types of Elastic Couplings for Specific Applications

There are various types of elastic couplings available, each designed to suit specific industrial applications:

  • Flexible Jaw Couplings: These couplings use an elastomeric element to transmit torque and accommodate misalignment. They are commonly used in applications where shock absorption and vibration damping are important, such as pumps, compressors, and conveyor systems.
  • Diaphragm Couplings: Diaphragm couplings use thin metal diaphragms to transmit torque while allowing for angular, axial, and radial misalignment. They are often used in high-performance applications where precise motion transmission is required, such as in robotics, precision machinery, and aerospace systems.
  • Torsional Couplings: Torsional couplings are designed to handle high torque loads and are commonly used in heavy-duty applications, including industrial machinery, mining equipment, and large pumps.
  • Disc Couplings: Disc couplings use multiple thin metal discs to transmit torque and accommodate misalignment. They are suitable for applications requiring high torque transmission and precise motion control, such as turbines, generators, and high-speed machinery.
  • Beam Couplings: Beam couplings use helical cuts in a flexible beam to provide torsional flexibility and misalignment compensation. They are used in applications that require moderate torque transmission and misalignment accommodation, such as stepper motors and motion control systems.
  • Oldham Couplings: Oldham couplings use three disks to transmit torque while allowing for axial misalignment. They are commonly used in applications that require accurate motion transmission, such as linear actuators and CNC machinery.

The choice of the right type of elastic coupling depends on factors such as the application’s torque requirements, speed, misalignment characteristics, and specific performance needs.

China Good quality Aluminum Clamp Style Standard Flexible Elastic Rubber Spider Star Jaw Type Flexible Coupling  China Good quality Aluminum Clamp Style Standard Flexible Elastic Rubber Spider Star Jaw Type Flexible Coupling
editor by CX 2024-03-30

China Good quality Flexible Spring Coupling Gd Electrical High Torque Connection Elastic Coupling for Encoder Step Motor

Product Description

Flexible Spring Coupling GD Electrical High Torque Connection Elastic Coupling For Encoder Step Motor

 

Description of Flexible Spring Coupling GD Electrical High Torque Connection Elastic Coupling For Encoder Step Motor
>The main body is made of zinc alloy
>The middle elastomer is made of spring steel
>It has the advantages of simple structure, good flexibility, low inertia and less allowable angular deviation
>Easy installation, spring steel more effective compensation radial, shaft deviation
>Suitable for micro motor and encoder
>Fastening method of set screw

 

Catalogue of Flexible Spring Coupling GD Electrical High Torque Connection Elastic Coupling For Encoder Step Motor

 

 

model parameter

common bore diameter d1,d2

ΦD

L

LF

F

M

tightening screw torque
(N.M)

GD-16 x27

5,6,6.35,7,8,9,10

16

27

8.5

3

M3

0.7

GD-16 x35

5,6,6.35,7,8,9,10

16

35

12.5

3.5

M4

1.7

GD-26 x50

6,6.35,7,8,9,10,11,12,12.7,14

26

50

17

4.5

M5

4

model parameter

Rated torque(N.m)

Maximum torque(N.M)

maximum speed

(rpm)

moment of inertia(Kg.M2)

allowable eccentricity(mm)

allowable deflection angle(°)

weight

(g)

GD-16 x27

0.5

1

3000

1.02×10-6

1

8

30

GD-16 x35

0.5

1

3000

1.02×10-6

1

8

70

GD-26 x50

1.5

3

3000

1.15×10-5

1.2

8

130

 

 

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elastic coupling

Compensation for Misalignment in Elastic Couplings

Elastic couplings are designed to accommodate certain degrees of misalignment between connected components in mechanical systems. The elastomeric material used in the coupling plays a crucial role in this compensation process:

When the two components connected by the elastic coupling experience angular, parallel, or axial misalignment, the elastomeric material deforms to a certain extent. This deformation allows the coupling to maintain its connection while absorbing the misalignment-induced stresses and forces.

The elastomer acts as a flexible link between the components, allowing them to move relative to each other within specified limits. The deformation of the elastomer also helps distribute the load more evenly, reducing stress concentrations and the risk of premature wear or damage to the coupling or connected components.

Elastic couplings can compensate for both static and dynamic misalignment, making them suitable for applications where minor misalignment is unavoidable due to factors such as manufacturing tolerances, thermal expansion, or vibration.

It’s important to note that while elastic couplings can accommodate misalignment, excessive misalignment should still be avoided, as it can lead to accelerated wear and reduced coupling lifespan. Regular inspection and maintenance are recommended to ensure that the coupling is operating within its designed limits.

elastic coupling

Alternatives to Elastic Couplings for Flexible Connections in Machinery

There are several alternatives to elastic couplings for achieving flexible connections in machinery:

1. Universal Joints: Universal joints, also known as U-joints, are mechanical devices that allow rotational motion between two shafts at different angles. They are suitable for applications with significant misalignment.

2. Cardan Shafts: Cardan shafts consist of a series of universal joints connected in a line, allowing for the transmission of torque and rotation in complex systems.

3. Oldham Couplings: Oldham couplings use sliding disks to transmit torque while accommodating small misalignments. They are suitable for applications where precise positioning is required.

4. Beam Couplings: Beam couplings use a flexible beam to transmit torque and compensate for angular and axial misalignment.

5. Diaphragm Couplings: Diaphragm couplings use thin diaphragms to transmit torque while compensating for misalignment. They are often used in high-performance applications.

6. Gear Couplings: Gear couplings use teethed gears to transmit torque and accommodate misalignment. They are suitable for heavy-duty applications.

7. Chain Couplings: Chain couplings use roller chains to transmit torque and handle misalignment. They are commonly used in low-speed, high-torque applications.

8. Bellows Couplings: Bellows couplings use a bellows-like flexible element to transmit torque while compensating for misalignment.

Each of these alternatives has its own advantages and limitations, and the choice depends on the specific requirements of the application.

elastic coupling

Types of Elastic Couplings for Specific Applications

There are various types of elastic couplings available, each designed to suit specific industrial applications:

  • Flexible Jaw Couplings: These couplings use an elastomeric element to transmit torque and accommodate misalignment. They are commonly used in applications where shock absorption and vibration damping are important, such as pumps, compressors, and conveyor systems.
  • Diaphragm Couplings: Diaphragm couplings use thin metal diaphragms to transmit torque while allowing for angular, axial, and radial misalignment. They are often used in high-performance applications where precise motion transmission is required, such as in robotics, precision machinery, and aerospace systems.
  • Torsional Couplings: Torsional couplings are designed to handle high torque loads and are commonly used in heavy-duty applications, including industrial machinery, mining equipment, and large pumps.
  • Disc Couplings: Disc couplings use multiple thin metal discs to transmit torque and accommodate misalignment. They are suitable for applications requiring high torque transmission and precise motion control, such as turbines, generators, and high-speed machinery.
  • Beam Couplings: Beam couplings use helical cuts in a flexible beam to provide torsional flexibility and misalignment compensation. They are used in applications that require moderate torque transmission and misalignment accommodation, such as stepper motors and motion control systems.
  • Oldham Couplings: Oldham couplings use three disks to transmit torque while allowing for axial misalignment. They are commonly used in applications that require accurate motion transmission, such as linear actuators and CNC machinery.

The choice of the right type of elastic coupling depends on factors such as the application’s torque requirements, speed, misalignment characteristics, and specific performance needs.

China Good quality Flexible Spring Coupling Gd Electrical High Torque Connection Elastic Coupling for Encoder Step Motor  China Good quality Flexible Spring Coupling Gd Electrical High Torque Connection Elastic Coupling for Encoder Step Motor
editor by CX 2024-03-29

China Professional CHINAMFG Customized Quality Stainless Steel Elastic Pin Brushed Nylon Coupling for Water Pump Coupling

Product Description

Densen customized quality stainless steel Elastic pin brushed nylon coupling for water pump

Product Name stainless steel Elastic pin brushed nylon coupling for water pump
DN mm 16-1040mm
Rated Torque 0.4~4500 kN·m
Allowalbe Speed 4000~460RPM
Material 45# Steel or 42CrMo
Application Widely used in metallurgy, mining, engineering and other fields.

Products show:

 

Company Information

HangZhou New CHINAMFG Casting and Forging Company is the sales company of HangZhou CHINAMFG Group of Companies. Features of New CHINAMFG simply summarized as below:

1. Trusted supplier of steel, iron & non-ferrous components;

2. Extensive documented quality program in place. 

3. Castings, forgings, stampings, machining, welding & fabrication services.

4. 9 related factories, over 50 joint-venture sub-contractors.

5. 25+ years of manufacturing experiences, 10+ years of exporting experience

6. 100% of products sold to overseas customers.

7. 50% of customer base is forturne 500 companies. 

 

 

 

Processing support

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. 

 New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately. 

 

 

 Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CHINAMFG offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

 

Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

 New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for CHINAMFG customers.

 

Welding & Fabrication Service: 

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding 

 New CHINAMFG offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.  

 

 Machining Service: 

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. 

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components. 

 

3rd Party Inspection:

 

New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors’ self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment,  visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available. 

New CHINAMFG also designed as 3rd party inspection representative for several customers when their products made by other suppliers. 

 

Application:

 

Contact us

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elastic coupling

Maintenance Requirements for Optimal Performance of Elastic Couplings

Maintaining elastic couplings is essential to ensure their optimal performance and longevity. Following these maintenance guidelines can help prevent premature wear and failure:

  • Regular Inspection: Periodically inspect the coupling for signs of wear, such as cracks, deformities, or visible damage. This can help identify issues early and prevent further damage.
  • Lubrication: Some elastic couplings require lubrication to reduce friction and wear. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Torque Check: Check the coupling’s torque values to ensure they are within the specified range. This helps maintain proper torque transmission and prevents overloading.
  • Alignment Check: Monitor the alignment of the connected shafts regularly. Misalignment can cause excessive stress on the coupling, leading to premature failure.
  • Vibration Analysis: Perform vibration analysis to identify any abnormal vibrations in the system. Excessive vibrations could indicate coupling or system issues that need attention.
  • Temperature and Environment: Ensure that the coupling operates within the recommended temperature and environmental limits. Extreme conditions can affect the coupling’s material properties and performance.
  • Coupling Wear: Keep track of the coupling’s wear over time. Depending on the application, the coupling might need replacement after a certain period of service.
  • Expert Inspection: If any unusual symptoms or problems arise, consider having the coupling inspected by a qualified technician or engineer to diagnose the issue accurately.

Adhering to these maintenance practices helps extend the service life of elastic couplings, ensures reliable performance, and minimizes unexpected downtime and costly repairs.

elastic coupling

Impact of Temperature Variations on Elastic Coupling Performance

Elastic couplings can be sensitive to temperature variations, and their performance can be influenced by both high and low temperatures:

1. High Temperatures: Elevated temperatures can cause the elastomeric material used in elastic couplings to soften, leading to a decrease in its mechanical properties. This can result in reduced torsional stiffness, damping capabilities, and overall coupling performance. High temperatures can also accelerate the aging process of the elastomer, leading to a shorter lifespan of the coupling. Additionally, excessive heat can cause thermal expansion of the coupling’s components, potentially leading to misalignment issues.

2. Low Temperatures: Extremely low temperatures can cause the elastomeric material to become more rigid, reducing its flexibility and damping characteristics. This can result in increased transmission of vibrations and shocks between connected components. Cold temperatures can also make the elastomer more brittle, increasing the risk of cracking or rupturing under mechanical stress.

It’s important to select an elastic coupling material that is suitable for the anticipated temperature range of the application. Some elastomers are formulated to perform well across a wide temperature range, while others are better suited for specific temperature conditions. Regular maintenance and inspection of elastic couplings in extreme temperature environments are crucial to ensure that the coupling continues to function as intended.

elastic coupling

Difference Between Elastic Coupling and Rigid Coupling

Elastic couplings and rigid couplings are two distinct types of couplings used in mechanical designs:

Elastic Coupling: An elastic coupling incorporates an elastomeric material, such as rubber, to provide flexibility and absorb shock and vibration. It allows for misalignment compensation and is ideal for applications where there may be slight misalignment or the need for vibration damping. Elastic couplings are commonly used in machinery that requires smooth operation and reduced stress on connected components.

Rigid Coupling: A rigid coupling, as the name suggests, is designed to provide a solid connection between two shafts. It does not have any flexible or damping elements and is used when precise alignment and torque transmission are critical. Rigid couplings are often used in applications where shafts need to maintain a constant alignment, such as in precision machines and systems with high torque requirements.

The choice between an elastic coupling and a rigid coupling depends on the specific requirements of the mechanical system, including the degree of misalignment, vibration levels, torque transmission, and the overall performance objectives.

China Professional CHINAMFG Customized Quality Stainless Steel Elastic Pin Brushed Nylon Coupling for Water Pump Coupling  China Professional CHINAMFG Customized Quality Stainless Steel Elastic Pin Brushed Nylon Coupling for Water Pump Coupling
editor by CX 2024-03-28

China manufacturer High Quality Tyre Coupling for Shaft Connection

Product Description

1.Cast iron or steel made hubs, customized material is available.
2.For general engineering use and the pump industry.
3.Smooth surface and black finished.
4.Can well absorb axial, radial, angular, and torsional misalignments, prevent vibration.
5.They cushion the effects of overloading, absorb vibration, reduce the noise and protect the machine from destructive effects of vibration.
6.The rubber can be moved without moving the machine, thus the coupling is never out of service for a long period of time.
7.The general torque arranges from 25Nm~14680Nm, with a max speed of 1000RPM~5730RPM.
ZheJiang  Shine Transmission Machinery Co.,Ltd. is a company manufacturing, developing and trading power transmission components. We specialized in all kinds of shaft couplings for motors, pumps, gearboxes, blowers, cooling towers and so on. And our pulleys, timing pulleys, sprockets, taper bushings, QD bushings, locking bushings are also exported all over the world.
  We believe that “Qualified products win customers, good service benefits customers”. Just pick your phone and call us, I am sure you will find what you want and enjoy it!

Main Products & Contact Person
Main Products Flexible couplings, V-belt pulleys, Timing pulleys, Sprockets, Taper bushings
Other Products All kinds of  couling spiders, sleeves, tyre and elements, QD bushing, Belt, Chain, Motor base, Motor slider rail and so on. 
Contact Person Tommy Tang
Mobile Phone  18521781135
Company Address No.1370 Zhennan Road, Xihu (West Lake) Dis. District, ZheJiang , China

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastic coupling

Material Selection and Design Durability of Elastic Couplings

The choice of materials for elastic couplings significantly influences their design and overall durability. Material selection affects factors such as flexibility, torsional stiffness, fatigue resistance, and resistance to environmental conditions. Here’s how material selection plays a crucial role:

  • Elastomer Material: The elastomer used in elastic couplings determines the coupling’s flexibility, vibration absorption capabilities, and resilience. Common elastomers include natural rubber, synthetic rubber, and polyurethane. The selected elastomer should provide the desired level of elasticity and durability while maintaining its properties over time.
  • Hub and Spacer Material: The hubs and spacers of elastic couplings are typically made from metals like steel, aluminum, or alloy materials. These components need to be strong enough to transmit torque while accommodating misalignments and vibrations. The material should also resist wear, corrosion, and fatigue.
  • Bolt or Pin Material: Bolts or pins used to connect the hubs and elastomer element must possess sufficient strength to handle the torsional forces and loads. They should be made from materials with high tensile strength and corrosion resistance.
  • Environmental Factors: Depending on the application environment, material selection should consider factors such as temperature, moisture, chemicals, and UV exposure. The chosen materials should be able to withstand these conditions without deterioration.

Ultimately, a well-considered material selection enhances the coupling’s durability, operational performance, and resistance to wear, ensuring that the elastic coupling can reliably function under varying conditions and loads.

elastic coupling

Contribution of Elastic Couplings to Rotating System Efficiency

Elastic couplings play a significant role in enhancing the overall efficiency of rotating systems by providing various benefits:

1. Vibration Damping: Elastic couplings absorb and dampen vibrations and shocks that arise from the operation of rotating machinery. By minimizing these vibrations, elastic couplings reduce wear and tear on components, leading to smoother operation and extended component lifespan.

2. Misalignment Compensation: Rotating systems often experience misalignments due to factors like thermal expansion, installation errors, or operational conditions. Elastic couplings can accommodate angular, axial, and radial misalignments, ensuring consistent power transmission and reducing stress on connected components.

3. Shock Absorption: In applications with sudden starts, stops, or load changes, elastic couplings absorb and distribute shock loads. This prevents sudden jolts that could damage the machinery or cause mechanical failures.

4. Torsional Vibration Reduction: Elastic couplings help minimize torsional vibrations, which can lead to resonance and cause structural damage. By damping these vibrations, elastic couplings prevent energy loss and ensure smooth operation.

5. Energy Efficiency: The ability of elastic couplings to reduce vibrations, misalignments, and shock loads leads to improved energy efficiency. The machinery experiences fewer energy losses due to internal friction and component stress.

Elastic couplings enhance the reliability, longevity, and performance of rotating systems, ultimately leading to reduced downtime, maintenance costs, and overall operational inefficiencies.

elastic coupling

Principles of Torsionally Elastic Couplings

Torsionally elastic couplings, also known as flexible couplings, operate based on the principles of flexibility and torsional elasticity. These couplings are designed to transmit torque while accommodating misalignments, dampening vibrations, and providing protection against shock loads. Here’s how they work:

  • Flexibility: Torsionally elastic couplings are made of materials that can flex or bend to some degree. This flexibility allows them to absorb misalignments between connected shafts, such as angular, parallel, and axial misalignments.
  • Torsional Elasticity: The material properties of the coupling allow it to twist or deform slightly under torque loads. When torque is applied to one end of the coupling, the coupling flexes and twists to transmit torque to the other end while compensating for any misalignments.
  • Vibration Dampening: The torsional elasticity of the coupling helps dampen vibrations that occur due to sudden torque changes or variations in load. This is especially important in applications where smooth operation and reduced vibrations are essential.
  • Shock Load Protection: Torsionally elastic couplings can absorb and mitigate shock loads that might occur during sudden starts, stops, or changes in load. This protection prevents damage to connected equipment and extends the lifespan of machinery.

Overall, torsionally elastic couplings enhance the performance, reliability, and durability of machinery by providing flexibility, dampening vibrations, and protecting against misalignments and shock loads.

China manufacturer High Quality Tyre Coupling for Shaft Connection  China manufacturer High Quality Tyre Coupling for Shaft Connection
editor by CX 2024-03-28